Polymer Processing Engineer

The University of Southern Mississippi•Hattiesburg, MS

9d•Onsite

About The Position

A customer-focused individual responsible for all aspects of polymer processing projects: material selection, equipment selection, CAD design, processing/testing/reporting based on client needs. Excellent at troubleshooting and root cause analysis, maintaining quality compliance, and working cross-functionally. The successful candidate will be a mid-level polymer engineer/scientist with commercial experience, mechanically inclined, has speed-of-business focus, a deep understanding of polymers, strong communication skills, is statistically competent, and is an independent contributor. Customer projects primarily focus on creating and improving products, manufacturing efficiency, cycle times, and defect reduction over many market applications.

Requirements

Bachelor’s degree from an accredited college or university in Mechanical Engineering, Polymer Engineering, Plastics Engineering, Materials Science, Chemical Engineering, or a related field.
Three (3) to ten (10) years of experience in a manufacturing environment, including at least five (5) years of direct experience with polymer materials, injection molding, extrusion, 3D printing, composite manufacturing, or related processing equipment.
Experience working directly with customers or clients.
Knowledge of thermoplastic and thermoset polymers, composites, bioplastics, polymer structure-property relationships, rheology, thermodynamics, compounding, processing, and quality control.
Knowledge of polymer characterization techniques, standardized testing methods, and related testing equipment.
Knowledge of Six Sigma, Lean Manufacturing, Total Quality Management, root cause analysis, continuous improvement, and quality assurance principles.
Knowledge of sustainable polymer and manufacturing practices, including recyclable, bio-based, and compostable materials.
Proficiency with Microsoft Office, including Excel, statistical analysis software such as Minitab, CAD and 3D modeling software such as SolidWorks or Fusion 360, 3D-printing slicing software, and mold-flow analysis software.
Skill in analyzing and resolving complex polymer processing, product design, manufacturing, and quality issues.
Project management skills, including the ability to coordinate technical projects, establish priorities, and manage multiple projects and deadlines.
Ability to analyze technical and manufacturing data and communicate findings, recommendations, and conclusions clearly and concisely.
Ability to collaborate effectively with multidisciplinary groups, including engineers, chemists, equipment operators, supply chain personnel, product development teams, clients, inventors, startups, and organizational leadership.
Ability to provide technical leadership, training, and guidance to internal and external stakeholders.
Ability to adapt to evolving materials, technologies, manufacturing processes, and business needs.
Ability to travel, including occasional overnight travel.

Nice To Haves

Six Sigma certification and project management certification preferred.
Familiarity with Industry 4.0 technologies and smart manufacturing environments, including robotics, digital twins, and predictive analytics.
Knowledge of sustainable product and manufacturing practices, including design for recyclability, circular economy principles, and environmentally responsible materials.

Responsibilities

Leads and manages technical projects from initiation through completion, including client consultations, project planning, technical problem-solving, stakeholder coordination, product development schedules, and project documentation.
Manages relationships with clients, vendors, and cross-functional teams and represents MPI at technical conferences, presentations, exhibitions, and educational and community outreach activities.
Leads polymer processing and manufacturing operations utilizing injection molding, extrusion, Brabender mixing, thermoforming, 3D printing, composite manufacturing, and related equipment.
Sets up, qualifies, operates, troubleshoots, and optimizes manufacturing processes; evaluates production data and process performance; and provides on-site technical support to clients for extrusion, molding, and related processing operations.
Manages molds, dies, processing machinery, materials, and other manufacturing resources, including design, procurement, calibration, maintenance, modification, upgrades, and repairs.
Provides technical input on mold and die designs, mold-flow analyses, finite element analyses, and thermal analyses and ensures equipment and resources remain operational and compliant.
Develops, validates, documents, and continuously improves polymer formulations and manufacturing processes to achieve desired material properties, product quality, and manufacturability.
Applies data acquisition, process capability analysis, Statistical Process Control (SPC), Design of Experiments (DOE), simulation, and root cause analysis to identify and implement process improvements.
Conducts product performance, acceptance, mechanical, thermal, and material property testing and evaluates materials and finished products for compliance with customer, industry, quality, and regulatory requirements.
Develops and implements quality-control procedures, analyzes testing results, prepares technical and compliance reports, and ensures adherence to environmental, health, and safety requirements.
Develops and maintains standard operating procedures, work instructions, technical documentation, engineering records, and manufacturing records.
Provides employee and customer training on equipment, manufacturing processes, and quality procedures and maintains knowledge of emerging polymer technologies and manufacturing practices.
Supports sustainable manufacturing and product development initiatives, including the evaluation and development of materials and processes that promote reuse, recyclability, and composability while balancing product performance, manufacturability, and environmental considerations.
Performs other duties as assigned.