Plant Operator - Gyratory

Vulcan Materials Company•Lorton, VA
•$23 - $34

About The Position

The Plant Operator is responsible for the safe, efficient, and smooth daily operation of processing machinery used to produce crushed stone, gravel, sand, and asphalt/concrete raw materials. The role involves operating computerized control systems, monitoring crushing and screening processes, performing routine maintenance, and operating heavy equipment to help meet production goals and quality standards safely. The operator controls and monitors crushing, screening, washing, and conveying equipment through automated systems or manual panels; regulates material flow and feed rates; inspects equipment during operation; and performs pre-shift inspections and preventative maintenance. The position also involves assisting with repairs and component replacement, maintaining clean work areas, following safety and regulatory requirements, coordinating with quality-control personnel, and accurately recording production, downtime, maintenance, and operational information. The position requires the ability to work outdoors in varying or extreme weather, perform physically demanding tasks, and work required overtime and a flexible schedule. The hourly range is $23.00–$34.00; the posting notes that this range does not include discretionary bonus or equity, and compensation decisions consider factors such as skills, experience, job scope, and market data.

Requirements

  • High school diploma/GED or an equivalent combination of training and work experience.
  • Strong working knowledge of industrial processing equipment such as screens, crushers, and conveyor systems.
  • Ability to remain observant and alert to the movement and condition of equipment in the assigned area.
  • Basic computer skills.
  • Ability to speak and read English and have a working knowledge of the language.
  • Ability to stand, walk, or sit for extended periods and grip, climb, reach, shovel, squat, crawl, pull, push, bend, and lift up to 45 pounds.
  • Ability to work required overtime and a flexible work schedule.

Nice To Haves

  • Minimum two years of experience in the construction or mining industry.
  • Experience with automated processing equipment.

Responsibilities

  • Control and monitor crushing, screening, washing, and conveying equipment using automated/computerized control systems or manual panels.
  • Regulate flow rates, size sorting, and feed rates to optimize throughput and product quality.
  • Inspect equipment during operations for mechanical issues, blockages, and belt misalignments.
  • Perform daily pre-shift inspections and preventative maintenance, including greasing bearings, inspecting conveyor belts, changing screen decks, and checking fluid levels.
  • Assist with mechanical repairs, component replacements, basic fabrication, or cutting and welding as necessary.
  • Keep work areas, walkovers, control spaces, and the workstation clean and clear of spilled material.
  • Follow MSHA or OSHA regulations, local environmental policies, and company safety programs.
  • Participate in daily or weekly safety meetings and complete required safety documentation.
  • Coordinate with Quality Control personnel to monitor product gradation and consistency.
  • Accurately log production statistics, downtime events, maintenance records, and operational reports.
  • Identify and resolve equipment issues, including mechanical failures, electrical problems, or software glitches.
  • Take steps to optimize production and keep the plant operating efficiently.
  • Perform record-keeping and comply with company Safety, Health, Environmental, and other policies, procedures, and requirements.
  • Perform other duties as assigned.
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