Plant Manager

Sunward Steel Buildings•Walterboro, SC
•$110,000 - $135,000•Onsite

About The Position

The Plant Manager leads Sunward Steel Buildings' Walterboro, South Carolina manufacturing facility and is accountable for safety, quality, delivery, cost, and people results. Reporting to the Chief Executive Officer, this hands-on, on-site role owns day-to-day plant performance across production, scheduling, maintenance, quality, materials, shipping, and plant administration. The Plant Manager builds a stable, skilled workforce and a culture of continuous improvement, working on the shop floor as well as with senior leadership.

Requirements

  • Bachelor's degree in Engineering, Industrial Technology, Business, or a related field, or equivalent knowledge gained through work experience.
  • At least 8 years of progressive leadership experience in heavy manufacturing, metal fabrication, or a related industrial environment.
  • At least 5 years managing supervisors or a multi-department operation.
  • Demonstrated accountability for an operating budget or plant-level cost results.
  • Experience with production scheduling and capacity planning in a make-to-order or job-shop environment.
  • Ability to read blueprints and shop drawings.
  • Working knowledge of OSHA general industry standards.
  • Lean manufacturing or continuous improvement program experience.
  • Proficiency with ERP systems and Microsoft Excel for production and cost reporting.
  • Ability to write clear standard operating procedures and work instructions.
  • Track record of setting priorities and leading teams to execute to plan.
  • Strong communication skills, including the ability to report to executive leadership and engage effectively with front-line employees.
  • Ability to hold supervisors and employees accountable while applying company HR policies fairly and consistently.
  • Data-driven approach to using KPIs and business intelligence to improve operational performance.
  • Valid driver's license for business travel.
  • Must complete a pre-employment drug screen and background check.

Nice To Haves

  • Experience in pre-engineered metal building (PEMB) or structural steel fabrication.
  • Knowledge of roll formers, punch lines, shears, press brakes, plasma or burn tables, welding (SAW, GMAW, FCAW), and paint lines.
  • Lean Six Sigma Green Belt or Black Belt, TPS, or a related certification.
  • Experience with IAS AC472, AISC, ISO 9001, or equivalent quality systems.
  • OSHA 30-Hour General Industry certification.
  • Experience stabilizing or improving a plant through organizational change.

Responsibilities

  • Own the plant safety program and results, including OSHA compliance, incident investigation and corrective action, PPE, lockout/tagout, and crane and forklift programs; foster a culture in which employees stop unsafe work.
  • Lead daily production of primary and secondary framing and components—including cutting, burning, punching, roll forming, welding, painting, and shipping—to meet schedule, quality, and cost targets.
  • Partner with Engineering, Drafting, Sales Order Processing, and Customer Success to load the plant, sequence orders, commit and communicate ship dates, and resolve order or drawing issues before they reach the production floor.
  • Own quality outcomes with the Quality team, including inspection, NCR and CAPA processes, weld quality, and adherence to customer specifications and IAS AC472 requirements.
  • Direct maintenance strategy with the Maintenance Supervisor, including preventive maintenance, equipment uptime, critical spare parts, and capital equipment planning.
  • Work with Purchasing, Inventory, and Supply Chain to ensure coil, plate, and consumables are available, maintain inventory accuracy, and track and reduce scrap and BOM variances.
  • Build and manage the plant operating budget; track labor productivity, overtime, scrap, and cost per ton; and recommend and justify capital investments.
  • Set plant goals, maintain a KPI scorecard for safety, on-time delivery, quality, productivity, and cost, and report results and corrective actions to senior leadership.
  • Recruit, develop, and retain the plant workforce; coach supervisors and leads; conduct performance reviews; and partner with People Operations on staffing, training, employee relations, and consistent application of company policy.
  • Lead continuous improvement using lean tools such as 5S, standard work, root cause analysis, and visual management, and document standard operating procedures.
  • Ensure accurate ERP use for production reporting, inventory, and labor, and maintain required safety, environmental, and regulatory records.
  • Perform other duties as assigned.

Benefits

  • Medical insurance
  • Dental insurance
  • Vision insurance
  • Group life and AD&D insurance
  • Long-term disability
  • 401(k) program
  • Voluntary supplemental benefits
  • Employee Assistance Program
  • Paid Time Off (PTO) — 128 hours
  • Eight paid holidays
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