Plant Maintenance, Operations, Maintenance Specialist

Freudenberg Group•Morganfield, KY

3d•Onsite

About The Position

This role focuses on ensuring efficient machine operation through automation, controls, electrical and mechanical systems maintenance, robotics, press and production equipment upkeep, and vision/quality systems support. The specialist will also be responsible for technical documentation, compliance with safety procedures, and contributing to continuous improvement initiatives. Mentorship of junior technicians is also a key aspect of this position.

Requirements

Technical degree, industrial maintenance certification, or equivalent experience.
Minimum 3–5 years of experience in industrial maintenance or automation support, preferably within automotive manufacturing.
PLC Programming (Allen Bradley, Keyence)
Robotics Programming & Calibration (Fanuc, Moto man, Universal)
Electrical & Control Wiring (24V–480V)
Servo & VFD Drive Configuration
Hydraulic & Pneumatic Systems
Vision Systems (Keyence, Cognex preferred)
Reading Electrical Schematics, Diagrams & Prints

Responsibilities

Program, modify, and troubleshoot PLC systems (Allen Bradley / Siemens) to ensure efficient machine operation.
Perform diagnostics on control circuits, sensors, and communication networks; implement corrective actions with minimal supervision.
Maintain and back up PLC programs and related documentation; assist in control upgrades and integration of new equipment.
Independently perform advanced electrical wiring and troubleshooting for 24V, 110V, 220V, and 480V systems, ensuring compliance with NEC and NFPA 70E standards.
Diagnose and repair electrical faults, including short circuits, grounding issues, and component failures, minimizing downtime.
Execute PMs and rebuilds on motors, drives, and servo systems, maintaining alignment, calibration, and motor performance.
Write, modify, and optimize programs for robots including calibration and system integration with PLCs, sensors, and vision systems.
Perform robot PMs including inspection, cleaning, lubrication, and calibration; ensure motion paths and tool offsets meet production accuracy requirements.
Troubleshoot mechanical and electrical faults on robots to minimize cycle loss and improve repeatability.
Execute preventive and corrective maintenance on Rubber Presses (Rep/LWB) and similar hydraulic or servo-driven machines.
Calibrate temperature, pressure, and motion profiles to maintain process control and quality standards.
Identify and replace faulty sensors, valves, or heating elements; verify system operation post-maintenance.
Troubleshoot and adjust vision systems used in inspection and automation processes.
Support program adjustments and calibration to maintain detection accuracy and reject control.
Assist with system integration between vision, robotics, and PLC controls.
Accurately document wiring changes, program modifications, PM results, and repair actions in CMMS.
Follow all safety procedures including Lockout/Tagout, arc-flash, and electrical PPE protocols per NFPA 70E.
Maintain compliance with all company policies, maintenance procedures, and regulatory standards.
Provide mentorship to junior technicians through on-the-job training and troubleshooting guidance.
Participate in continuous improvement projects targeting OEE, scrap reduction, and equipment reliability.
Collaborate cross-functionally with production, quality, and engineering to implement process improvements.