Pilot Plant Supervisor

LGI HomesAnkeny, IA
Onsite

About The Position

The Pilot Plant Supervisor oversees the APC pilot plant. In this role, he/she will be responsible for the APC pilot plant experimental execution, equipment maintenance, and training of personnel to safely operate the pilot plant.

Requirements

  • Understand principles and application of reactors, continuous centrifuges, membrane systems and spray dryers
  • General knowledge of food sciences, biology, microbiology and basic chemistry
  • Good understanding of food/Feed processing principles.
  • Interpretation and communication of product analytical data.
  • Strong trouble shooting skills.
  • Proven proactive approach.
  • Comfortable making autonomous decisions.
  • Works well in a team environment.
  • Knowledge of basic statistics.
  • Knowledge of basic analytical techniques commonly used in quality control labs for food and animal feed (protein, ash, moisture, etc.)
  • Able to work flexible hours and willing to travel up to 25% of the time.
  • Project Management.
  • Knowledge of Windows and Microsoft office.
  • Strong written and verbal communication skills.
  • Bachelor’s of Science in Biology, chemistry, food science, engineering, related field or equivalent relevant experience.
  • 4-5 years experience in an industrial processing environment (food or feed preferred).
  • Standing - Frequent
  • Sitting - Occasional
  • Walking - Frequent
  • Bending/Kneeling/Crouching/Stooping - Frequent
  • Reaching above shoulder - Occasional
  • Climbing (stairs, ladders, etc.) - Occasional
  • Working on Heights: Protected Heights - Occasional
  • Lifting Weights from 0 to 50 Pounds - Occasional
  • Push/Pull/Maneuver Equipment/Products/Materials - Frequent
  • Weighing from 0 to 50 Pounds
  • Being Around and/or Operating Laboratory and Pilot Plant Equipment - Frequent
  • Operating a Vehicle (as a part of your job) - Occasional
  • Read/Monitor Gauges on Various Equipment - Frequent
  • Recording Data - Frequent
  • Operating Lab Equipment - Frequent
  • Operating Computer - Occasional
  • Simple Grasping (right and left) - Frequent
  • Firm Grasping (right and left) - Frequent
  • Fine Manipulating (right and left) - Frequent
  • Good Vision, Corrected to Normal; or Ability to Access Required Information and to Perform Job Duties
  • Color Definition Required
  • Good Hearing, Corrected to Normal; or Ability to Communicate/Understand Required Information and to Perform Job Duties
  • Ability to be mobile throughout required work areas.
  • Office - Frequent
  • Multiple Locations - Occasional
  • Plant - Frequent
  • Apply scientific knowledge/principles to apply and communicate processes/procedures in a Pilot Plant setting.
  • Implement analytical methods, provide creative solutions to problems as situations arise.
  • Exposures to chemicals while performing plant trials, laboratory procedures and analysis.
  • May include exposure to acidic and alkaline substances.
  • Additional exposures include biohazards, odor, noise, moving equipment and occasional use of poisonous chemicals.
  • At times the employee may be required to travel on company business with exposures to inclement weather.

Nice To Haves

  • Approximate: 8-Hour Day (may be longer during peak season)

Responsibilities

  • Plan the pilot plant trials program according to project priority.
  • Ensure the supply of required equipment, raw materials and packaging to meet business needs.
  • Prepare Pilot plant trial test plans.
  • Make sure that the different trials are done according to the test plans and/or modify test plans as required.
  • Ensure samples are obtained properly, identified and analyzed according to the test plan.
  • Manage the different trials and save all the important data and parameters from the different projects conducted in the Pilot Plant.
  • Properly save and store the pilot plant raw data.
  • Assure that a final report is provided for each trial conducted in the Pilot Plant.
  • Maintain preventative maintenance schedule and ensure items are completed on time.
  • Supervise cleaning and proper organization of all APC common areas
  • Ensure all APC equipment is maintained in good working order.
  • Continuous improvement of SOP’s related to safety and efficiency.
  • Ensure that common reagents and consumables are generally available in the Pilot Plant.
  • Responsible for training LAB associates, to safely operate the pilot equipment.
  • Provide Coaching to individual team members to foster an excellent safety culture.
  • To write, up dated and maintain the working procedures for the different equipment as required
  • Supervise direct reports.
  • Management of assigned projects.
  • Equipment commissioning.
  • Provide technical opinion to the Management for review and recommend changes in the productive process and recommend effective solutions for different problems that could affect the technical departments.
  • Perform various tasks as assigned.
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