PCMS Engineer

LTTS • Houston, TX

9d

About The Position

We are seeking a technically strong PCMS Consultant / Asset Integrity Engineer to support Run & Maintenance operations with a focus on Static Equipment, Pressure Safety Valves (PSV), Piping & Pipelines, and Corrosion Management. The role requires deep expertise in Plant Condition Management System (PCMS), inspection data management, RBI strategies, and mechanical integrity compliance. The consultant will work closely with inspection teams, reliability engineers, and IT to ensure data accuracy, asset reliability, and regulatory compliance.

Requirements

• Expert in PCMS for Asset Integrity & Mechanical Integrity Management
• Strong experience in Static Equipment, PSV, Piping & Pipeline Integrity
• Proficient in corrosion monitoring, damage mechanism tracking, and inspection data management
• Hands-on expertise in RBI planning & execution (API 580/581)
• Experience in thickness monitoring, corrosion rate analysis, and remaining life calculations
• Strong understanding of OSHA PSM, Mechanical Integrity, and industry standards (API, ASME)
• Experience in PCMS-CMMS integration (SAP PM / Maximo)
• Ability to generate condition monitoring dashboards and analytical reports
• Knowledge of fitness-for-service (API 579) assessments and repair tracking
• Strong analytical and problem-solving capabilities for integrity and reliability improvement
• Experience in managing large-scale asset data for Run & Maintenance environments
• Proficient in MS Office and familiarity with digital inspection tools and reporting systems
• Valid PCMS Certification (Plant Condition Management System) is MUST
• Engineering Degree or equivalent with 10+ Years Experience

Nice To Haves

• Bachelor’s Degree in Mechanical / Metallurgy / Corrosion Engineering
• Certification in API 510 / 570 / 653 / 580 / 579 is preferred
• Experience in Oil & Gas upstream / midstream / downstream operations

Responsibilities

• Configure and maintain PCMS master data for Static Equipment, PSV, Piping, and Pipelines including asset hierarchies, inspection points, and corrosion loops. Ensure timely deliverables within SLA due dates.
• Manage and execute inspection data workflows in PCMS including data entry, validation, and quality checks for integrity assessments.
• Develop and implement RBI (Risk-Based Inspection) programs for pressure vessels, piping circuits, and safety critical equipment.
• Coordinate with cross-functional teams (Inspection, Reliability, Operations) for inspection planning and execution.
• Perform thickness monitoring, corrosion rate calculations, and remaining life assessments using PCMS.
• Track and manage damage mechanisms and corrosion circuits for pipelines and static equipment.
• Generate and maintain inspection schedules aligned with mechanical integrity and compliance requirements (OSHA PSM, API standards).
• Conduct fitness-for-service (FFS) evaluations and track repair/mitigation actions within PCMS.
• Support PSV inspection, testing, and certification tracking in PCMS including compliance reporting.
• Enable integration with CMMS systems (SAP PM / Maximo) for seamless maintenance execution and work order linkage.
• Develop dashboards and reports for asset condition, corrosion trends, and inspection KPIs to support decision making.
• Perform trend analysis and anomaly detection for corrosion and degradation mechanisms.
• Support ACD (Asset Condition Data) lifecycle management including inspection data updates and validation.
• Ensure accurate mapping of inspection data to equipment and piping systems for condition-based maintenance.
• Optimize inspection intervals and maintenance strategies to improve reliability and reduce downtime.
• Monitor data integrity and drive continuous improvement in PCMS usage and governance.
• Provide technical documentation, SOPs, and user training for PCMS processes and best practices.
• Deliver insights for turnaround planning, capital projects, and risk mitigation strategies using PCMS data.

Benefits

• Equal opportunity employer
• Encourage applications from a diverse pool of candidates
• Selection for roles will solely be based on individual merit
• Commitment to providing reasonable accommodations to qualified individuals with disabilities

What This Job Offers

• Job Type: Full-time
• Career Level: Senior
• Education Level: No Education Listed