Pogramming Engineer

LTTS•Inwood, WV

About The Position

This role involves providing support for installation, commissioning, start-up, and troubleshooting of various control and automation projects. The engineer will be responsible for designing Control System Architecture (CSA), electrical and control panel layouts, control schematic drawings, and Bills of Material (BOM). Key duties include designing, reviewing, and performing safety validation, safety maps, IQ/OQ, and documents for new equipment installations. The position requires reviewing vendor and engineering documents, providing support for PLC and HMI programming, and developing/modifying PLC programs and SCADA projects. The engineer will also integrate equipment systems into the plant, support the operation team for existing systems, and collaborate with the Project/Engineering team for new systems. This includes conducting feasibility studies, creating design basis documents, and detailed engineering technical documents like cable schedules and device lists. Understanding electrical drawings and P&IDs is essential, as is performing yellow lining, IQOQ, and troubleshooting electrical circuits. The role also involves understanding existing control systems to provide support for reducing current losses, designing control studies/URDs for PLC & HMI programming, and integrating different systems within the plant. The engineer will assist the team in understanding the cause of losses based on historical data and design/review technical documents for fabricator/contractor activities. The role requires delivering complex, large-scale projects on time and within budget, adhering to NEC, NFPA79, OSHA, S88, and PackML Standards, and performing multi-discipline and vendor coordination for new equipment installations.

Requirements

PLC & HMI Programming: Rockwell Software - Studio5000 & RSLogix5000, FTView Machine Edition and Site Edition, Connected Component Workbench
Wonderware, Archestra
Control Hardware: Rockwell PLCs e.g. GuardLogix, ControlLogix, CompactLogix, SLC500, Panel View Plus HMIs, Point I/O, Power Flex 520 Series VFDs, Power Flex 7 Class, Power Flex 4 Class

Responsibilities

Provide support for installation, commissioning, start-up and troubleshooting for various control and automation projects.
Design Control System Architecture (CSA).
Design electrical & control panel layout, control schematic drawings and Bill of Material (BOM).
Design, review and perform safety validation, safety maps, IQ/OQ, documents for new equipment installation at site.
Review vendor & engineering documents as per project requirement.
Provide support for PLC and HMI programming.
Development and Modification of PLC program.
Development of SCADA project as per customer needs.
Integration of Equipment system in the Plant.
Support Operation team for existing system.
Work with Project/Engineering team for new system.
Design feasibility study design basis document and detail engineering technical documents Cable schedule, Device List/ Tag List for new equipment / machine.
Understand the electrical drawings, P&IDs.
Perform Yellow lining, IQOQ, troubleshoot electrical circuits.
Understand the existing control system and provide support to reduce the current losses.
Design control study / URD (User Required Document) for the PLC & HMI programming.
Understand and Integrate Different systems in the plant.
Help the team understand the cause of loss based on historical data.
Design and review technical documents, such as engineering information, for the fabricator/contractor's activities to be performed in sequence at the site for site clearance and new installation.
Deliver complex, large-scale projects on time and within the budget in compliance with NEC, NFPA79, OSHA, S88, and PackML Standards.
Perform multi-discipline and vendor co-ordination for new equipment installation.