Non-Destructive Evaluation (NDE) Manufacturing Engineer

Scot Forge•Spring Grove, IL

1d•$60,000 - $85,000•Onsite

About The Position

The Non-Destructive Examination (NDE) Engineer is responsible for supporting, developing, and improving non-destructive inspection processes across Scot Forge operations. This position combines engineering problem solving and NDE technical processes to ensure product quality, compliance with customer and industry requirements, and continuous improvement of inspection methods. The NDE Engineer partners closely with NDE Level II/III personnel, Quality, Process Engineering, Metallurgy, and Production teams to troubleshoot issues, improve technology and drive continuous improvement in our NDE processes. Scot Forge is a 130 year old, 100% employee-owned company that manufactures custom open die and rolled ring forgings. At Scot Forge, we help our customers with forged solutions from the world's physical infrastructure, energy, and transportation to manufacturing, mining, and our national defense. From the wheels of NASA’s Curiosity Mars Rover to mission critical components for nuclear submarines, to large hydraulic cylinders for the largest mining trucks on the planet, Scot Forge creates the precision forged metal parts used in demanding applications all over the world.

Requirements

Bachelor’s degree in Mechanical, Manufacturing, or Electrical Engineering
2-5 years of relevant experience through internships, co-ops, or prior manufacturing/NDT experience.
Fundamental understanding of NDE methods and applications (UT, MT, PT; familiarity with additional methods is a plus).
Ability and willingness to qualify/certify under employer-based or third-party NDT certification programs (e.g., ASNT SNT-TC-1A or ISO 9712) as required for assigned work.
Ability to create solid models, Solidworks Preferred, and to read and interpret drawings, specifications, and acceptance criteria.
Strong attention to detail and commitment to data integrity.
Strong written and verbal communication skills; able to create clear technical documentation (procedures, work instructions, technique sheets, reports).

Nice To Haves

Prior hands-on experience with NDE equipment or labs (ultrasonic flaw detection/thickness, magnetic particle, penetrant) and/or relevant coursework.
ASNT Level II (or progress toward Level II) in UT, MT, and/or PT; exposure to NAS-410 is a plus.
Experience with continuous improvement methods (Lean, Kaizen, Six Sigma) and basic statistical/data trending tools.
Familiarity with forging or metals manufacturing processes and the effect of processing on inspection outcomes.
Experience inspection/reporting software.
Experience working with ERP/MRP and quality systems.
Familiarity with robotics is a plus.

Responsibilities

Support manufacturing and inspection with a disciplined approach to problem solving (e.g., 8D/root cause, fishbone, 6S, basic data analysis) in product launches, rework, and continuous improvement.
Assist in developing, implementing, and maintaining NDE procedures, technique sheets, and work instructions in alignment with applicable customer/industry requirements and Scot Forge written practices.
Design and support the manufacturing of ultrasonic testing standards.
Support existing NDE technology including magnetic particle, ultrasonic, dye penetrant and radiographic inspection.
Participate in evaluation and implementation of new NDE systems/technology (e.g., improved UT methods, phased array, immersion, robotics, etc.) including validation, documentation, and training support. Maintain external relationships and research on technology advancements.
Design solutions to help improve safety and ergonomics with NDE inspections.
Assist with NDE equipment readiness: set-up support, routine verification, calibration coordination, and maintenance of required records, including UT reference standards when applicable.
Support review of shop orders, specifications, and production prints to determine appropriate NDE methods, acceptance criteria, and inspection parameters.
Collect, analyze, and trend inspection and nonconformance data to identify systemic issues and prioritize improvement opportunities.
Provide technical support to NDE technicians and cross-functional partners (Sales, Process Engineering, Metallurgy, Production) regarding requirements, inspection execution, and process improvements.
Assist in training, coaching, and evaluating NDE trainees and Level I/II personnel as directed by Level III leadership. Help audit work to ensure consistent technique application.
Help develop and maintain productivity/quality metrics for NDE activities and support actions that improve throughput, quality, and cost.
Support internal and customer audits related to NDE personnel qualification records, equipment calibration, methods, and documentation.
Actively participate in safety and 6S efforts; follow policies, programs, and procedures to promote a safe and healthy work environment.
Work across plants and shifts as required to support projects and production needs.