Model Maker

Suncast Hiring Team•Batavia, IL

3d•Onsite

About The Position

The model maker is responsible for all aspects of making prototypes and models for the Engineering and sales departments. The prototypes or models may need to be aesthetically and functionally correct based on information supplied by the engineering and marketing departments. Within the required time and budget constraints, the Model Maker is responsible for selecting the resources, materials, and processes that will most closely simulate the finished product. He or she must be able to utilize new or existing techniques to build models and instruct others in the design engineering department on best practices. This position also includes coordinating the maintenance of the shop equipment, material inventories, and orderliness of the model shop.

Requirements

Associates degree or two years of technical school is required.
Three years of relevant experience.
Ability to finish models that are: (1.) fully functional, (2.) accurately depicts industrial design and pre-engineering intent, (3.) painted and finished to emulate specified materials and textures and other aesthetic and functional details.
Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals.
Ability to write routine reports and correspondence.
Ability to effectively communicate to a group of managers, engineers, and other employees.
Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plan and solid geometry, and trigonometry.
Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations.
Ability to define problems, collect data, establish facts, and draw valid conclusions.
Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.
Ability to learn to use PC based programs to check or add dimensions on CAD.
Ability to use the word processor and spreadsheet software.
Ability to design parts or fixtures using SolidWorks is required.
Must be able to utilize 3D printing software and program the tool path for a CNC machining center.

Nice To Haves

Five years in prototype development and model making for injection molded products desired.
Ability to design parts or fixtures using SolidWorks is a plus.
Knowledge of or ability to learn Lotus Notes Workflow system.

Responsibilities

Work with design engineers to determine and advise best prototyping method possible to achieve desired result.
Critique designs based on findings during the prototype process. Make recommendations to improve product quality, function, and the ability to be manufactured.
Create new methods of decorating or finishing the prototypes that conform with sales, industrial design, and engineering objectives.
Develop new lower cost methods or alternatives for manufacturing our prototypes, regardless of material.
Use CNC and manual equipment including mills, lathes, along with 3D printers for fabricating and developing models, prototypes, and test parts. Use CAD files or printed drawings to construct models. Build RTV silicone rubber molds as needed for small volume part requirements.
Apply required surface finish to all prototypes. This may include but is not limited to sand, paint, and sandblast techniques. Operate pneumatic spray paint equipment and paint booths. Mix and color match paints as needed.
Ensure that all materials used for models and prototypes are used and stored in accordance with manufacturers’ recommendations.
Ensure that Material Safety Data Sheets (MSDS) are available for all materials used for models and prototypes. These must be received with the shipment of materials. File these according to company policy by locating them in central storage area.
Read, understand, and follow MSDS at all times.
Maintain cleanliness of model shop and model shop storage areas. Conduct twice daily cleaning of all model shop areas, including an end of shift inspection of all model shop areas. Perform monthly re-organization of model shop storage areas to remove old or obsolete prototypes or project materials.
Develop a model shop supply list and place purchase orders as needed to maintain adequate stock of commonly used materials.
Read trade journals and technical publications regularly to stay informed of technological changes.The employee should suggest trade shows and seminars that will inform him or her of new techniques and materials.
Support and comply with all Suncast safety policies, quality standards, and housekeeping methods always. Suncast policies have been developed to ensure compliance with employee law.
Coordinate the packaging/crating of prototypes for shipment.