Metallurgical Technician - Mechanical Testing

ATI•Cudahy, WI

About The Position

ATI is seeking a detail-oriented Metallurgical Technician to support metallurgical testing and quality assurance activities at its manufacturing facility. The role provides hands-on work in metallography, mechanical testing, and chemical laboratory processes to help ensure materials meet established quality and customer specifications. The technician prepares and evaluates metal specimens, performs chemical analyses, operates testing equipment, records and interprets test data, and supports laboratory processes. The role requires attention to detail, mechanical aptitude, a basic understanding of metallurgical processes, and commitment to safety, accuracy, and quality standards.

Requirements

High school diploma or GED equivalent.
Detail-oriented work style.
Mechanical aptitude and a basic understanding of metallurgical processes.
Ability to quickly learn processes and tasks as assigned.
Commitment to safety, accuracy, and quality standards.

Nice To Haves

At least 1 year of metallurgy experience in a manufacturing environment.
Involvement in continuous improvement.
Lean Manufacturing experience.
Knowledge of quality control, inspection, and laboratory testing requirements.
Continuous improvement mindset.

Responsibilities

Perform routine chemical analyses and assist with monitoring chemical processes, including metal cleaning, etching, and coating applications.
Follow established procedures for acid disposal, chemical handling, documentation, equipment maintenance, and laboratory housekeeping.
Prepare lubricants, coatings, and chemical compounds according to established formulations and procedures.
Prepare metal specimens for metallographic examination through mounting, grinding, polishing, and etching.
Perform mechanical and electropolishing processes to prepare specimens for metallurgical evaluation and special investigations.
Prepare and process metallographic replicas, including shadowing techniques, as required.
Set up and operate laboratory testing equipment according to established work instructions and safety procedures.
Use precision measuring instruments, including calipers, micrometers, dial indicators, scales, optical comparators, and temperature indicators.
Record and maintain accurate test results, prepare basic charts and reports, and ensure proper documentation of laboratory activities.
Handle and transport materials within designated work areas while maintaining accurate shop floor records.
Coordinate testing activities across Quality Department functions and external testing facilities, as directed by the supervisor.
Monitor metal removal processes within the Acid Etch area to ensure compliance with established procedures.
Support compliance with applicable quality management systems and industry standards, including ISO 9001, AS9100, Nadcap, and ISO/IEC 17025.
Maintain a safe, clean, and organized work environment while following environmental, health, and safety requirements.
Perform additional duties as assigned.