Metallurgical Process & Product Development Engineer - Advanced Engineering

Kaiser Aluminum•Heath, OH

2d•Hybrid

About The Position

The Process & Product Development Engineer will work on and lead identified priority projects while also collaborating with our manufacturing sites on process and product improvement initiatives, driving sustained changes via data driven analysis. With the technical resources in the Kaiser Aluminum extrusion facilities, this individual will be expected to support and strongly collaborate with sites to foster the technical competencies and experiences, while leveraging best practices across the enterprise.

Requirements

Bachelor’s degree in Metallurgical Engineering or Materials Science is preferred. Candidates with a bachelor’s degree in another relevant engineering field and applicable industry experience will also be considered.
Minimum five (5) years of experience in aluminum processing.
Experience in utilizing statistical methodologies for data acquisition, root cause analysis, process control and capability analysis.
Experience leading technical projects in a manufacturing environment.
Ability to collaborate across multiple manufacturing facilities
Ability to manage projects independently, including at remote locations
Ability to work with limited supervision while meeting goals
Self-sufficient in data acquisition, analysis, and report writing
Strong written and verbal communication skills
Ability to work effectively in team environments
Demonstrate curiosity and a willingness to learn through engagement with plant personnel and available company resources
Bring energy, discipline, and a collaborative approach to building strong working relationships
Be organized, data-driven, and adaptable in a fast-paced manufacturing environment
Demonstrate strong interpersonal and business partnering skills across all levels of the organization

Nice To Haves

Be willing to work flexible hours as needed

Responsibilities

Develop, define, and complete on a timely basis the assigned Research & Development projects
Work in cross-functional teams, interacting with the Advanced Engineering team and Kaiser plant based resources, collaborating on and completing prioritized tasks and initiatives
Collaborating with plants, supporting process analysis and improvement initiatives
Utilize data to drive fact-based, sustainable improvements in process and product control throughout Kaiser’s facilities
Develop and apply technical understanding of aluminum alloy processing, including casting, rolling, extrusion, drawing, thermal processing, and destructive and nondestructive testing
Design experiments using research and production processing equipment. Analyze experimental results and make recommendations based on analysis
Researching new and existing aluminum materials and/or processes for potential improvements to Kaiser’s products and processes
Support the analysis of product issues/changes through various metallographic techniques
Communicate project status and technical findings clearly through reports, presentations, and stakeholder updates
Write technical reports summarizing work as well as presentations to peers on progress of projects
Evaluate equipment designs and capabilities, recommend upgrades, and prepare technical specifications for equipment and testing
Lead and/or contribute to Housekeeping and 5S initiatives through active involvement within the Advanced Engineering team
Support safety initiatives through active involvement in the safety process