Metallurgical Engineer - Automotive

Stefanini Group • Hagerstown, MD

20h • Onsite

About The Position

Stefanini Group is hiring! Stefanini is looking for a Metallurgical Engineer - Automotive in Hagerstown, MD. A Metallurgy Failure Analysis job involves investigating why metal parts break or perform poorly, using tools like SEM, EDS, Hardness tester and microscopy to find the root cause (fracture, corrosion, design flaw) and recommending solutions to prevent recurrence, requiring strong materials science, metallurgical principles, and technical report writing skills.

Requirements

• Master's or PhD in Metallurgy, Materials Science, or related field (or equivalent experience).
• Deep understanding of phase transformations, alloy behavior, fracture mechanics, corrosion, and high-temperature properties.
• Hands-on proficiency with SEM (Scanning Electron Microscopy), EDS (Energy Dispersive Spectroscopy), optical microscopy, tensile testing.
• Strong analytical mindset, attention to detail, and ability to solve complex material issues.
• Excellent ability to document and present complex technical data clearly.

Responsibilities

• Examine failed components (fracture surfaces, corrosion, microstructures) using advanced techniques to determine failure origins and mechanisms (fatigue, creep, stress corrosion cracking).
• Develop and perform destructive (tensile, hardness) and non-destructive (NDT) tests to replicate failures and validate material performance.
• Analyze test results and microscopic images (fractography) to understand material behavior and failure modes.
• Prepare detailed technical reports and present findings to engineering, quality, and management teams.
• Work with cross-functional teams (design, manufacturing, quality) to implement corrective actions and improve product reliability.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior