Mechanisms Test Engineer III - Motion Control, Honeybee Robotics

BLUE ORIGIN•Longmont, CO

1d•$110,938 - $155,313•Onsite

About The Position

This role is part of the Motion Control Business Unit, Honeybee Robotics which designs, manufactures, and tests high-performance, reliable motion control components and integrated solutions that power the most demanding aerospace and space exploration missions. From actuators and gearboxes to motors and precision motion control systems, our products operate in the harshest environments, enabling critical missions from Earth to deep space. Our Test Department plays a critical role in ensuring every component and system meets the rigorous standards required for mission success. As part of a hardworking team of technicians and engineers in our Test Department, you will apply standard engineering knowledge and methods to design, plan, model, execute, and interpret tests for aerospace systems and components. With a focus on electromechanical mechanisms and multi-axis gimbals, you will develop and implement comprehensive test campaigns and associated ground support equipment (GSE). This role is a combination of test and operations development, planning and documentation, hands-on running tests and troubleshooting/data analysis.

Requirements

Bachelor's degree in Mechanical Engineering, Electrical Engineering, Mechatronics or a closely related technical discipline
Minimum of 5 years of hands-on experience in hardware testing, with demonstrated expertise in testing mechanisms, electromechanical assemblies, or multi-axis gimbal systems
Demonstrated proficiency is developing test stands and fixtures
Experience with one programming language (e.g., python, labview, C#)
Proficiency in developing and executing test plans and procedures for complex mechanical or electromechanical systems
Familiarity with motion control architectures, including brushless DC motors, slip rings, flex harnesses, and motor drive electronics
Experience with data acquisition systems and instrumentation (e.g., load cells, torque sensors, encoders, thermocouples, accelerometers)
Demonstrated ability to analyze and interpret test data, identify anomalies, and drive resolution through structured problem-solving methods
Familiarity with environmental test standards such as MIL-STD-810, GEVS (GSFC-STD-7000), or equivalent aerospace qualification standards
Experience working in a cleanroom or controlled laboratory environment with flight or flight-like hardware
Strong written and verbal communication skills, with the ability to clearly document and present technical findings
Ability to work collaboratively in a cross-functional team environment
Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Nice To Haves

Master's degree in Controls Engineering, Mechanical Engineering, Electrical Engineering, Mechatronics, or a related field
Experience developing tests and GSE for space-grade mechanisms such as biaxial/multi-axis gimbals, Solar Array Drive Assemblies (SADAs), deployment mechanisms, or precision pointing systems
Familiarity with Radio Frequency testing fundamentals (e.g., Vector Network Analysis (VNA))
Experience with thermal vacuum (TVAC) testing and/or vibration/shock testing of flight hardware
Proficiency with data analysis tools such as MATLAB, Python, or equivalent scripting environments
Experience with test automation and scripting for automated test execution and data collection
Knowledge of AS9100 or ISO 9001 quality management systems and associated documentation practices
Familiarity with model-based systems engineering (MBSE) tools or requirements management platforms (e.g., DOORS, Jama)
Experience supporting test campaigns at external test facilities or customer sites
Prior experience in a space hardware development environment with exposure to full product lifecycle testing (development, qualification, and acceptance)

Responsibilities

Plan, develop, and execute comprehensive test programs for space mechanisms, including multi-axis gimbals, Solar Array Drive Assemblies (SADAs), actuators, and dampers
Author, review, and maintain test plans, test procedures, and test reports in compliance with applicable standards and program requirements
Design, set up, and operate test fixtures, ground support equipment (GSE), and data acquisition systems to support electromechanical system testing
Conduct functional, performance, life, and environmental testing (vibration, thermal vacuum, shock, EMI/EMC) on flight and qualification hardware
Collect, reduce, and analyze test data; identify anomalies, root causes, and corrective actions; and communicate findings clearly to engineering and project teams
Collaborate closely with design, systems, and quality engineers to ensure test requirements are properly derived, allocated, and verified
Support test readiness reviews (TRRs), test anomaly investigations, and failure review boards (FRBs)
Maintain accurate test logs, configuration records, and traceability documentation in accordance with quality management system requirements
Operate and maintain test laboratory equipment, including motor controllers, torque sensors, encoders, load cells, and multi-channel data acquisition systems
Identify opportunities to improve test efficiency, repeatability, and automation; contribute to continuous improvement of test infrastructure and processes
Interface with customers, suppliers, and external test facilities as required to support program milestones