Mechanical Staff Engineer

BorgWarner•Auburn Hills, MI

1d•Hybrid

About The Position

BorgWarner PDS (USA) Inc. is seeking a Mechanical Staff Engineer to design mechanical components for Hybrid/Electric Onboard Charger and DC/DC Converter systems. The role involves designing product and components to meet customer specifications, including connectors, bus bars for power electronics, and liquid cooling heat sinks. The engineer will perform various mechanical analyses, collaborate with manufacturing and electrical engineering teams, and work with CAE engineers for drawings and models. This position also involves working with component suppliers and documenting designs as required. A structured problem-solving approach is expected.

Requirements

Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or Automotive Engineering
60 months of experience in job offered or other related mechanical hardware design position.
Experience with automotive environmental and durability requirements
Experience with mechanical design / analysis for automotive-based power electronics
Experience using CAD applications, including NX
Experience with analysis tools

Nice To Haves

Knowledge of thermal management for power electronics.

Responsibilities

Mechanical design of Hybrid/Electric Onboard Charger and DC/DC Converter systems.
Design mechanical components in compliance with the BorgWarner Lessons Learned and Best Practices.
Design product and components to meet customer specifications.
Design connectors and bus bars for power electronics including PCB interconnects.
Design liquid cooling heat sink for power electronics.
Perform mechanical analysis and verification for vibration, thermal shock, IPK ratings, thermal performance, GD&T tolerance stack up, and DFMEA.
Work with manufacturing to ensure design for manufacturing (DFM).
Work with electrical engineering team to define and package PCBs, transformers, and other components.
Work with CAE engineer to draft and update 2D drawings and 3D models.
Work with component suppliers to ensure components meet design requirements.
Document design as needed and required.
Develop and interface with supply base in support of program needs and purchasing initiatives.
Follow a structured problem-solving approach to resolve issues.