Mechanical Engineer
About The Position
Broad-Ocean Technologies, LLC is seeking a hands-on Mechanical Engineer to support development of electric motor and motor controller products. The role combines mechanical packaging design for motor controllers with maintaining and setting up Dynos for motor and controller testing. The position is on-site in Novi, Michigan and involves both mechanical product design and practical laboratory work. The engineer will develop motor-controller packaging, create CAD models and manufacturing documentation, support prototype assembly and validation, and collaborate with cross-functional engineering teams and suppliers. The role also includes designing and fabricating fixtures, adapters, and tooling for Dyno-based testing and product validation.
Requirements
- Bachelor's degree or above in Mechanical Engineering, Mechatronics, Automotive Engineering, or a related discipline.
- At least 3 years of experience in mechanical packaging design, including thermal simulation for power electronics, motor controllers, inverters, or similar products.
- Knowledge of thermal management, liquid cooling, and enclosure sealing, including IP67/IP6K9K.
- Proficiency in SolidWorks.
- Hands-on experience assembling motors and motor controllers.
- Hands-on experience setting up Dynos for motor and motor-controller testing.
- Good understanding of manufacturing processes, including CNC machining, sheet metal, die casting, extrusion, and tolerance design.
- Familiarity with DFM/DFA principles and engineering documentation.
- Strong problem-solving skills and ability to work effectively in cross-functional teams.
- Willingness to work in a laboratory environment.
Nice To Haves
- Master's degree.
Responsibilities
- Develop mechanical packaging for motor controllers, including enclosure design, mounting features, thermal management, sealing, and interface layout.
- Create 3D CAD models, detailed drawings, bills of materials, and manufacturing documentation.
- Support prototype assembly, validation testing, root cause analysis, and design improvements.
- Work with electrical, controls, software, and test engineers throughout product development.
- Coordinate with suppliers on machining, fabrication, prototyping, and component sourcing.
- Prepare engineering documentation, assembly instructions, and test-bench maintenance procedures.
- Design and fabricate fixtures, adapters, and mechanical tooling to support testing and product validation on Dynos.
- Set up Dynos for testing.
Benefits
- 401(k) retirement plan with company match
- Comprehensive health, dental, and vision insurance
- Short-term disability, long-term disability, and life insurance coverage
- Flexible spending account options
- Paid time off, including vacation, sick leave, and company-paid holidays
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
