Mechanical Engineer

TSC•Huntsville, AL

10d

About The Position

Falcata is seeking a Mechanical Engineer (I) in Huntsville, Alabama, to support its Products Engineering Solutions (PES) team. This role supports quick-turn electro-mechanical development, taking product concepts to working prototypes under limited timelines and guidance. Success requires strong communication skills, intellectual flexibility, and the ability to adapt to changing challenges, schedules, deliverables, and mission needs in a fast-paced environment with tight deadlines. The engineer will create mechanical CAD models and drawings, support procurement and prototype fabrication, collaborate with electrical and RF engineers on integration, and assist with assembly, testing, and troubleshooting. The role also includes maintaining engineering documentation and contributing to technical reports and project materials under senior-engineer supervision. The position offers a professional working environment, competitive salary, and benefits.

Requirements

Bachelor of Mechanical Engineering or equivalent and 0–2 years of experience, or a Master of Mechanical Engineering.
Proficiency with SolidWorks or equivalent 3D CAD software for part and assembly modeling and engineering drawing creation.
Basic understanding of mechanical design fundamentals, including materials selection, manufacturing methods, and tolerance considerations.
Ability to interpret and create technical drawings and documentation.
Strong written and verbal communication skills and ability to work effectively in cross-disciplinary teams.

Nice To Haves

Experience with SolidWorks Simulation FEA (structural) and/or CFD (thermal/airflow) analysis tools.
Familiarity with Geometric Dimensioning & Tolerancing (GD&T) per ASME Y14.5 standards.
Hands-on prototyping, testing, and integration experience with electro-mechanical systems.
Knowledge of Design for Manufacturability (DFM) and Design for Assembly (DFA) best practices.
Familiarity with fabrication processes such as machining, sheet metal, and 3D printing, and experience working with vendors or shops.
Exposure to system-level integration of electronics, RF hardware, or antennas into mechanical assemblies.
Internship or project experience in aerospace, defense, or advanced technology fields.

Responsibilities

Create 3D CAD models and engineering drawings for mechanical housings, enclosures, brackets, and adapters.
Generate bills of materials and support procurement of prototype parts and assemblies.
Apply design-for-manufacturing and tolerance considerations with guidance from senior engineers.
Work with electrical and RF engineers to ensure appropriate size, weight, and form factor of antennas and electronics in host platforms.
Support integration of Falcata electronics into platforms through design modifications and hands-on assistance.
Coordinate with third-party manufacturers and vendors to ensure accurate and timely prototype fabrication.
Assist in assembling, testing, and troubleshooting prototype mechanical and electro-mechanical systems.
Participate in design reviews and incorporate feedback into improved designs.
Produce and maintain design documentation, drawings, and records in accordance with company standards.
Contribute to technical reports, presentations, and project documentation under supervision.
Learn and apply engineering fundamentals to real-world problems under the guidance of senior engineers.
Adapt to evolving program needs, tight deadlines, and changing project objectives.