Mechanical Engineer

Delta Black Aerospace Inc • McKinney, TX

1d

About The Position

Delta Black Aerospace is seeking a hands-on Mechanical Engineer to support structural design, analysis, and fabrication for the RAIDER 330 airframe and mechanical subsystems. The role requires aerospace structures and composite-materials expertise, with the ability to work in a rapid prototype-to-field environment. The engineer will own mechanical design from CAD models through physical hardware and collaborate with propulsion, electrical, and systems engineers to deliver a reliable, field-survivable Group 3 UAS.

Requirements

• Bachelor of Science in Mechanical Engineering or Aerospace Engineering.
• At least 3 years of mechanical engineering experience in aerospace, defense, or UAS industries.
• Proficiency with 3D CAD software; SolidWorks is strongly preferred.
• Hands-on experience with composite-material design and fabrication.
• Experience with structural analysis using FEA tools such as FEMAP, NASTRAN, or equivalent.
• Understanding of GD&T and engineering drawing standards.
• Demonstrated ability to translate design intent into manufactured hardware.
• Ability to work in a fast-paced, resource-efficient startup environment.
• Must be able to obtain a Secret clearance.
• U.S. citizenship required.

Nice To Haves

• Experience with VTOL, multi-rotor, or hybrid-propulsion platform structures.
• Background in propeller or rotor-system mechanical design.
• Familiarity with AS9100, MIL-HDBK-5, or other aerospace design standards.
• Experience with rapid prototyping technologies such as FDM or SLA.
• Knowledge of airworthiness or type-certification structural requirements.
• Active Secret or Top Secret clearance.
• Prior SBIR/STTR, OTA, or rapid-acquisition program experience.

Responsibilities

• Design and analyze airframe structures, mechanical assemblies, and propulsion mounting systems for the RAIDER 330.
• Generate 3D CAD models and 2D engineering drawings using SolidWorks or equivalent tools.
• Perform structural analysis, including FEA, load path analysis, fatigue, and margin-of-safety calculations.
• Design and specify composite layups, bonded joints, and lightweight structural components for aerospace environments.
• Lead manufacturing and assembly support while working with machinists, composite technicians, and vendors.
• Define and execute mechanical test plans, including static loads, vibration, and environmental qualification.
• Manage mechanical design documentation, including BOMs, assembly procedures, and configuration control.
• Collaborate on integration of VTOL lift systems, E-STOL landing gear, and modular payload interfaces.
• Support failure investigation and corrective action for mechanical anomalies during ground and flight testing.
• Identify and qualify mechanical COTS components and raw materials for aerospace use.

Benefits

• Full medical, dental, and vision benefits.
• 401(k) with company contribution.
• Equity participation available.
• Opportunity for rapid career advancement in a high-growth defense technology company.
• Direct collaboration with former Warfighters and senior UAS industry experts.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level