Mechanical Engineer III

DeltaHawk Engines•Racine, WI

9d•Hybrid

About The Position

Under the direction of the Director of Engineering, the Mechanical Engineer III will provide technical leadership in the design, development, and integration of advanced engine systems and components for aviation applications. This role requires strong analytical capability, hands-on engineering judgment, and a deep understanding of rotating machinery and propulsion systems. The ideal candidate thrives in a fast-paced, certification-driven environment and is passionate about high-performance engine technology and innovation.

Requirements

Bachelor of Science in Mechanical Engineering or equivalent degree.
Minimum 5 years of engine design experience, particularly involving rotating assemblies, gear trains, pumps, and/or supercharger/turbocharger machinery.
Strong analytical skills with demonstrated ability to perform and interpret engineering calculations and test data.
Excellent organizational and project management skills.
Ability to effectively communicate with cross-functional teams including engineering, management, lab technicians, and suppliers.
Proficiency in 3D CAD software (e.g., SolidWorks, PTC Creo, Siemens NX or equivalent).

Nice To Haves

Membership in professional engineering organizations such as SAE International or similar.
Advanced engineering degree (MS or PhD) or relevant professional certification.
Research & Development experience in propulsion or advanced mechanical systems.
Knowledge of FAA certification regulations and compliance processes.
Demonstrated passion for engines, high-performance technology, innovation, and aviation.

Responsibilities

Manage assigned engineering projects from concept through successful completion, including schedule, deliverables, and technical outcomes.
Design, develop, and integrate engine systems and components, beginning with first principles engineering analysis and progressing through detailed design.
Perform engineering calculations and simulations to support rotating assemblies, gear trains, pumps, and supercharger/turbocharger machinery.
Select appropriate materials and manufacturing processes considering performance, longevity, reliability, weight, and cost targets.
Lead requirements development and ensure verification and validation plans are established and executed for assigned systems, subsystems, and components.
Develop and document test standards and protocols; analyze test data and provide actionable engineering recommendations.
Collaborate proactively with engineers, technicians, drafters, suppliers, and program managers to optimize engine design, reliability, manufacturability, and performance.
Design to achieve lowest manufacturing cost consistent with reliability, performance requirements, and FAA certification standards (e.g., 14 CFR Part 23 / Part 33 as applicable).
Prepare and review engineering drawings in accordance with ASME drafting standards.
Support production development, prototype builds, validation testing, and FAA certification activities as assigned.
Contribute to continuous improvement initiatives and implementation of new and improved engineering and manufacturing processes.