Mechanical Design Systems Engineer - Robotics and Automation (E3)

Applied Materials•Austin, TX

4d•$120,000 - $165,000•Onsite

About The Position

As a Systems Engineer, you’ll design, integrate, and optimize complex systems that drive the semiconductor industry forward. Your expertise in systems thinking and problem-solving is essential as you collaborate with cross-functional teams to develop advanced solutions to intricate processes and writing system specifications. You’ll be responsible for analyzing requirements, defining system architectures, conducting thorough testing, and ensuring seamless integration of subsystems. Additionally, you’ll identify and mitigate risks, confirming that our systems meet the highest quality standards and exceed customer expectations. We are seeking a Mechanical Design Systems Engineer to join the Automation Technology Group. In this role, you will design, build, test, and commission mechanical and electro-mechanical systems that enable automation and operational excellence across our manufacturing operations. You will work closely with the Technical Program Manager, Engineering Manager, and cross-functional partners to bring automation concepts from design through deployment. This is a hands-on role — you'll spend approximately 30–40% of your time in CAD and 60–70% on the shop floor building, prototyping, integrating, and troubleshooting the systems you design. We're looking for someone who thrives at the intersection of design engineering and practical implementation.

Requirements

Bachelor's degree in Mechanical Engineering, Mechatronics, or a related discipline.
4–8 years of experience in mechanical design and hands-on system integration, preferably in an automation, capital equipment, or manufacturing environment.
Proficiency with Siemens NX and/or SolidWorks for 3D modeling, assemblies, and drawings.
Demonstrated experience designing and building custom fixturing, tooling, or automation equipment.
Hands-on experience with electro-mechanical systems including actuators, sensors, linear motion, and pneumatics.
Ability to read and create engineering drawings with appropriate GD&T.
Strong troubleshooting and root cause analysis skills.
Comfortable working on the shop floor and in a lab/prototype environment.
Excellent communication and collaboration skills; ability to work effectively with cross-functional teams and external vendors.
Strong understanding of mechanical engineering fundamentals including statics, dynamics, materials, and mechanisms.
Ability to translate automation concepts into practical, buildable mechanical designs.
Familiarity with fabrication methods including machining, sheet metal, and additive manufacturing.
Knowledge of component sourcing and vendor management for mechanical and electro-mechanical parts.
Strong analytical and troubleshooting skills to diagnose and resolve mechanical and electro-mechanical issues.
Ability to iterate quickly between design, prototype, and test cycles.
Creative problem solver who can develop practical solutions under timeline and budget constraints.
Clear communicator who can work effectively with technical and non-technical stakeholders.
Collaborative team player who can coordinate across engineering disciplines and with external vendors.
Strong organizational skills with the ability to manage multiple design and build tasks simultaneously.
Adaptable to changing project requirements and priorities in a fast-paced environment.

Nice To Haves

Experience designing systems for cleanroom environments or familiarity with cleanroom compatibility requirements.
Experience with robotic integration, including EOAT design for collaborative or industrial robots.
Exposure to controls engineering concepts (PLC, sensors, I/O) sufficient to collaborate effectively with controls engineers.
Experience supporting FAT/SAT and equipment commissioning activities.

Responsibilities

Design custom fixturing, tooling, end-of-arm tooling (EOAT), material handling systems, and automation station layouts using Siemens NX and/or SolidWorks.
Develop detailed 3D models, assemblies, and engineering drawings for fabrication and procurement.
Design and integrate electro-mechanical systems including actuators, sensors, pneumatics, and motion components.
Perform design analysis including tolerance stack-ups, load calculations, and material selection.
Prototype, assemble, and test mechanical systems and sub-assemblies.
Support installation and commissioning of automation equipment on the shop floor.
Troubleshoot mechanical and electro-mechanical issues during integration and production ramp.
Collaborate with controls engineers and software developers to ensure seamless integration of mechanical systems with control and software layers.
Take direction from the Technical Program Manager and Engineering Manager on project priorities and timelines.
Work with external vendors and system integrators on component sourcing, custom fabrication, and equipment integration.
Participate in design reviews, FAT/SAT, and commissioning activities.
Maintain clear documentation including BOMs, assembly instructions, and design change records.
Identify opportunities to improve mechanical system reliability, manufacturability, and maintainability.
Support root cause analysis and corrective action for mechanical failures.
Apply DFM (Design for Manufacturability) and DFA (Design for Assembly) principles.