Mechanical Design Engineer-New Product Development

Johnson Health Tech CompaniesCottage Grove, WI
Onsite

About The Position

Join our engineering team and help develop innovative fitness equipment used by customers around the globe. As a Mechanical Design Engineer, you’ll work cross-functionally with Project Engineering, Industrial Design, and Factory Engineering teams to bring new products from concept through production. This role is ideal for an engineer who enjoys hands-on product development, creative problem-solving, and collaborating with global teams to deliver high-quality consumer products. You’ll play a key role in product innovation, testing, manufacturing support, and continuous improvement throughout the product lifecycle.

Requirements

  • Bachelor’s degree in Mechanical Engineering or related field
  • 2+ years of mechanical design or product development experience
  • Proficiency with 3D CAD software (SolidWorks preferred)
  • Strong mechanical aptitude and problem-solving skills
  • Excellent communication and collaboration abilities
  • Ability to work effectively in cross-functional and global teams

Nice To Haves

  • Experience with plastic injection molding
  • Consumer product development experience
  • Familiarity with DFMEA, testing, and validation processes
  • Experience working alongside Industrial Design teams

Responsibilities

  • Design and develop mechanical components and assemblies for new fitness products
  • Create 3D CAD models and detailed engineering drawings using SolidWorks
  • Support product development from prototype through production launch
  • Collaborate with Industrial Design and Engineering teams to transform customer needs into innovative product solutions
  • Conduct technical design reviews and participate in engineering discussions
  • Develop and maintain Bills of Materials (BOMs)
  • Support tooling estimates, product costing, and manufacturability improvements
  • Perform or support DFMEA activities, strength analysis, and fatigue testing to validate designs
  • Develop engineering test specifications and validation plans
  • Conduct product and component testing to evaluate design performance
  • Support innovation initiatives, including patent searches and invention disclosures
  • Research new technologies, materials, and design approaches
  • Partner with factory engineering teams to optimize product quality, cost, and manufacturability
  • Support new product introduction into mass production
  • Troubleshoot production and design-related issues during launch
  • Review quality and inspection data to drive continuous improvement and value-engineering opportunities
  • Collaborate with Asia-based engineering and manufacturing teams to ensure successful product execution

Benefits

  • Design innovative products used by customers worldwide
  • Work on projects from concept through production
  • Collaborate with global engineering and manufacturing teams
  • Fast-paced, team-oriented product development environment
  • Opportunity to contribute to innovation and new technology development
  • Travel opportunities available both domestically and internationally
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