Materials Engineer

Neuralink•Fremont, CA

2d•Onsite

About The Position

Neuralink is developing devices that create a bi-directional interface with the brain, aiming to restore movement to the paralyzed, sight to the blind, and revolutionize human interaction with the digital world. The Materials Engineering Team focuses on developing and qualifying high-performance, biocompatible materials for advanced brain-computer interfaces. This involves material characterization, ensuring hermetic packaging reliability, conducting accelerated lifetime testing, and performing predictive simulations for implantable neural devices. The team integrates physical testing with computational modeling to inform design decisions.

Requirements

MS or PhD in Mechanical Engineering, Materials Science, or related field.
2+ years of hands-on experience with explicit dynamics FEA (LS-DYNA, Abaqus/Explicit, or similar) - not static/modal only.
2+ years of hands-on experience with mechanical testing (tensile testers, DMA, servo-hydraulic frames, or similar equipment).
Experience with polymer or composite material characterization, including rate-dependent and temperature-dependent behavior.
Hands-on experience with mechanical assembly, fabrication, or building and calibrating test equipment.
Proficiency in mechanical design (SolidWorks or similar CAD software).
Familiarity with relevant test standards (ASTM, IEC).
Ability to work autonomously: define test plans, build fixtures, run tests, analyze data, and present conclusions.

Nice To Haves

Direct experience with high-strain-rate testing (SHPB, drop tower).
Experience with Digital Image Correlation (DIC) or full-field strain measurement.
Experience with constitutive model calibration and parameter optimization (fitting test data to LS-DYNA material cards such as MAT_SAMP-1, MAT_024, or cohesive zone models).
Medical device or aerospace reliability background (DV/V&V, FDA regulatory context).
Python for data processing and automation.
Experience correlating simulation to physical test data using quantitative metrics (CORA, force-displacement overlay, DIC contour comparison).
Experience calibrating and troubleshooting lab instrumentation.

Responsibilities

Build, refine, and validate explicit dynamics Finite Element Analysis (FEA) models (LS-DYNA, Abaqus/Explicit) to predict mechanical response under high-strain-rate impact loading.
Own the in-house mechanical testing pipeline end-to-end: design fixtures, prepare specimens, run tests (servo-hydraulic, drop tower, DIC), and correlate results to simulation using quantitative metrics (CORA, force-displacement overlay, DIC contour comparison).
Translate physical test data into constitutive model inputs: calibrate material cards, optimize parameters, and deliver validated simulation files.
Coordinate test projects (SHPB, DMA, abuse testing) and own data quality from external sources.
Extend validated impact models to adjacent reliability domains: burst/cyclic pressure testing, vibration fatigue, and seal interface simulation.
Support cross-functional reliability programs including thermal modeling, RH/leak modeling, and accelerated lifetime testing as needed.