Material Handling Systems Design Engineer

Qualdoc•Ashland, VA

3d•Onsite

About The Position

We are seeking a skilled engineering professional to support the design, integration, and long-term reliability of electrically powered material-handling systems. This position combines engineering design, equipment commissioning, technical problem-solving, and field support responsibilities for overhead lifting equipment and related automation systems. The successful candidate will contribute to both new equipment development and modernization efforts while collaborating with multidisciplinary teams to ensure safe, efficient, and compliant operation of industrial lifting solutions.

Requirements

Bachelor's degree in Electrical Engineering, Mechatronics, Automation Engineering, or a related technical discipline; equivalent industry experience may be considered
Three to seven years of experience involving crane systems through engineering, controls, maintenance, commissioning, or equipment design
Strong understanding of crane classifications and applications in accordance with CMAA guidelines
Strong understanding of hoist, bridge, and trolley motor-control systems
Strong understanding of variable frequency drives, soft-start technologies, and electrical protection methods
Ability to create, review, and interpret electrical schematics and technical documentation
Knowledge of conductor-bar systems, festoon assemblies, radio-control systems, pendant controls, and collision-avoidance technologies

Nice To Haves

Experience supporting crane modernization programs or custom lifting-system development
Familiarity with advanced motion-control technologies such as sway reduction systems or load-monitoring solutions
Strong troubleshooting, analytical, and root-cause investigation skills
Comfortable working within industrial environments and elevated work locations when necessary
Strong communication and collaboration skills in multidisciplinary project environments

Responsibilities

Design electrical systems for overhead lifting applications including bridge cranes, gantry systems, monorails, and workstation lifting equipment
Produce electrical schematics, wiring diagrams, control-panel layouts, and engineering documentation using CAD software
Specify and integrate components such as variable frequency drives, conductor systems, relays, sensors, limit switches, safety devices, and control hardware
Perform engineering calculations related to motor performance, load requirements, equipment sizing, and system operation
Incorporate applicable industry standards and regulatory requirements into design solutions
Assist with startup and commissioning activities for newly installed and upgraded systems
Configure and test VFDs, operator interfaces, relays, and associated electrical controls
Verify system operation through functional testing and performance validation
Support field implementation activities to ensure equipment aligns with design intent
Investigate and resolve electrical and controls-related issues impacting equipment performance
Support maintenance personnel and technical teams with diagnostics and corrective actions
Participate in retrofit initiatives and modernization projects involving existing lifting systems
Recommend improvements that enhance reliability, uptime, and operational effectiveness
Ensure designs and field modifications comply with electrical codes, industry standards, and internal engineering practices
Participate in system reviews, safety assessments, inspections, and technical evaluations
Maintain organized drawing revisions, engineering records, and project documentation
Assist with maintaining accurate configuration and equipment history records
Coordinate closely with project managers, mechanical engineers, technicians, and operations personnel
Provide technical guidance to maintenance and production teams regarding equipment operation and troubleshooting
Support initiatives focused on equipment performance, process improvement, and reliability enhancement