Material and Chemical Laboratory Intern

MAHLE•Troy, MI

3d•$19 - $21

About The Position

The Material and Chemical Laboratory Intern serves as a laboratory and engineering assistant, performing advanced measurements on MAHLE components, including automotive HVAC systems and engine cooling products. The role involves routine and non-routine materials science and metallographic sample preparation, chemical analysis, and physical and mechanical testing. The intern also supports corrosion laboratory activities by preparing and monitoring test solutions, preparing samples, and assisting with environmental testing chambers. The position includes compiling and analyzing measurement data, presenting results in formal reports and presentations, and assisting Materials, Chemical, and Mechanical Engineering teams with special projects. The intern must maintain accurate sample identification, follow laboratory and site procedures, and report test results accurately. The role requires interfacing with engineers and other stakeholders to understand test requirements and procedures. The intern works within the Laboratory Scope and Capabilities, operating multiple test benches and performing basic metallographic work such as sample cleaning, sectioning, mounting, polishing, and imaging. They prepare samples and parts to specified tolerances and test them according to ASTM and other customer or MAHLE specifications. The role also includes operating and maintaining laboratory testing and preparation equipment, supporting corrosion tests and exposure solutions, leak testing heat exchangers, observing test data for consistency, reporting irregularities to engineers, following daily assignments, and keeping the work area clean and orderly.

Requirements

Proficiency with PC-based software, including Microsoft Windows and Microsoft Office.
Familiarity with basic statistics, chemistry, and mechanical engineering principles.
Strong written communication skills, including the ability to prepare routine reports, procedures, and correspondence.
Ability to apply mathematical concepts, including proportions, percentages, geometry, and algebra, to laboratory activities.
Strong analytical and problem-solving skills, including the ability to collect data, establish facts, and draw valid conclusions.
Ability to interpret technical instructions and communicate effectively verbally and in writing.

Responsibilities

Perform advanced measurements on MAHLE automotive HVAC components and engine cooling products.
Prepare materials science and metallographic samples, including cleaning, sectioning, mounting, polishing, and imaging.
Conduct chemical analysis and physical and mechanical testing.
Prepare and monitor corrosion test solutions and assist with environmental testing chambers.
Compile and analyze measurement data and present results in formal reports and presentations.
Assist Materials, Chemical, and Mechanical Engineering teams with special projects.
Maintain accurate sample identification and adhere to laboratory and site procedures.
Interface with engineers and stakeholders to understand test requirements and procedures.
Prepare samples and parts to specified tolerances and test them according to ASTM, customer, and MAHLE specifications.
Operate and maintain physical testing, metallographic preparation, and laboratory support equipment.
Assist with setup and monitoring of corrosion tests and exposure solutions for heat exchangers and components.
Perform leak testing of heat exchangers during and after test runs.
Help operate and investigate airside and coolant-side corrosion tests, including salt spray, climate corrosion, and coolant circulation bench tests.
Observe test data for consistency, interpret basic results, and report irregularities to Corrosion or Material engineers.
Follow daily assignments from a Material or Corrosion Engineer or other Supervisor.
Keep the work area clean and orderly.