Manufacturing Project Engineer

Caterpillar Inc.•Pontiac, IL

1d•$112,710 - $169,060•Onsite

About The Position

Provides technical expertise and project leadership necessary to design all aspects of production, costs, quality, compliance with safety guidelines, and environmental requirements for the assembly of fuel injectors. Pontiac Fuel Systems produces the leading fuel injector and assemblies for off-highway diesel and dual-fuel applications worldwide. This role is responsible for leading the development and implementation of innovative manufacturing processes for new products while driving improvements in safety, quality, efficiency, and cost effectiveness. A key focus is ensuring assembly processes are optimized to achieve desired injector performance and product reliability.

Requirements

Bachelor’s degree in engineering; or technical degree combined with relevant industry experience; or equivalent work experience.
Capacity Planning & Management - MFG: Knowledge of tools, approaches and practices for determining production demand and ability to manage resources needed to provide satisfactory levels of service.
Works with R&D (research & development) staff to plan resource and capacity requirements for products under development.
Creates consolidated forecasts for multiple product lines and production facilities.
Advises on multiple cycles of short- and long-term capacity planning for product or site.
Compares and contrasts alternative approaches and tools for capacity planning.
Develops estimates and costs for incremental capacity requirements.
Translates demand forecasts into production and capacity requirements.
Computer-Aided Design & Engineering: Knowledge of tools and techniques of specialized graphics programs; ability to produce, analyze, simulate and test product design drafts.
Generates specifications for parts or components with CAD software.
Reuses design components via reusable libraries following standard procedures.
Uses CAD to perform basic drafting such as wire frames, solid objects and array of objects.
Performs routine changes to computerized schematics or drawings.
Creates views of objects in 2 and 3 dimensions; creates perspective drawings and orthogonal views.
Decision Making and Critical Thinking: Knowledge of the decision-making process and associated tools and techniques; ability to accurately analyze situations and reach productive decisions based on informed judgment.
Applies an assigned technique for critical thinking in a decision-making process.
Identifies, obtains, and organizes relevant data and ideas.
Participates in documenting data, ideas, players, stakeholders, and processes.
Recognizes, clarifies, and prioritizes concerns.
Assists in assessing risks, benefits and consideration of alternatives.
Project Management: Knowledge of effective project management strategies and tactics; ability to plan, organize, monitor, and control projects, ensuring efficient utilization of technical and administrative resources to achieve project objectives.
Utilizes preferred tools, techniques and methods for estimating project cost and time.
Plans, estimates, staffs, organizes and monitors significant projects.
Identifies risks and vulnerabilities; creates contingency plans.
Conducts regular and ad-hoc project reviews with project team, sponsors, and clients.
Maintains open communication among project participants and interested parties.
Communicates reporting requirements; creates monitoring and control mechanisms.
Robotics/Computer Controlled Machinery: Knowledge of robotics technologies and computer controlled machinery; ability to implement and operate robotics and computer controlled machinery in an automated manufacturing environment.
Loads different programs and new instructions.
Resolves common robotics problems.
Works with simple robots performing manufacturing process sub-functions.
Assesses tasks for automation potential; obtains information about alternative robotic solutions.
Assists with analyzing space and cost requirements associated with robot usage.
Technical Troubleshooting: Knowledge of technical troubleshooting approaches, tools, and techniques; ability to anticipate, recognize, and resolve technical issues on hardware, software, application, or operation.
Discovers, analyzes and resolves hardware, software, or application problems.
Works with vendor-specific diagnostic guides, tools, and utilities.
Handles calls related to product features, applications, and compatibility standards.
Analyzes code, logs, and current systems as part of advanced troubleshooting.
Records and reports specific technical problems, solving processes and tools that have been used.

Nice To Haves

Experience in fuel systems.
Experience in assembly.

Responsibilities

Providing technical expertise and guidance in major manufacturing projects, working with internal/external suppliers to support/improve manufacturing productivity and cost effectiveness.
Implementing major systems and the coordination of those systems with the total plant.
Communicating with suppliers to analyze their current or proposed product/process designs to determine feasibility of using existing designs or modifying the designs to improve process and/or product.
Providing guidance to manufacturing engineers and operators in order to develop high quality products and processes.