Eng Sr

BAE Systems•Aiken, SC

1d•Onsite

About The Position

The Manufacturing Process Work Instruction Author is responsible for developing comprehensive, high-quality technical documentation that guides operators through the daily execution of CNC machining and welding tasks. This role serves as the critical link between engineering design and shop-floor execution. Working as part of a multidisciplinary team of Manufacturing Engineers, the Author will spend significant time on the production floor, collaborating directly with operators and engineers to observe processes, validate workflows, and design rigid, repeatable, and error-proof process steps. The primary goal is to eliminate ambiguity in production, reduce scrap, and ensure the consistent delivery of quality parts through standardized work instructions.

Requirements

Degree in Manufacturing Engineering, Mechanical Engineering, Industrial Technology, or a related technical field (or equivalent professional experience in a senior machining/welding lead role)
Proven experience working within a CNC machining and/or welding production environment
Demonstrated track record of authoring formal work instructions, Standard Operating Procedures (SOPs), or process routings
Proficiency in 3D modeling software for the creation of technical visual aids (i.e. Creo)
Strong understanding of the design and application of machining and welding fixtures
Exceptional interpersonal communication skills and the ability to build rapport with shop-floor personnel
Proficiency with MS Office Suite

Nice To Haves

Advanced knowledge of "poka-yoke" and other error-proofing methodologies in a production setting
Extensive experience in cross-functional collaboration bridging engineering theory and practical application
Deep familiarity with quality standards and the integration of rigorous inspection checkpoints
Proficiency with the following is required/preferred: + 3D Modeling/CAD Software (for visual aids and diagrams) + Technical Writing tools for SOP and Work Instruction development + Tooling and Fixturing design principles

Responsibilities

Translate complex engineering specifications into clear, concise, and actionable step-by-step instructions for operators
Collaborate directly with Manufacturing Engineers and shop-floor personnel to observe processes and validate workflows
Design visual aids, callouts, and detailed diagrams using 3D modeling software to support work instructions
Analyze manufacturing sequences to identify potential failure points and implement "poka-yoke" (error-proofing) methodologies
Develop and maintain standardized work instructions and formal process documentation to ensure repeatability
Integrate quality control checkpoints and inspection steps directly into the manufacturing process flow