Manufacturing Process Engineer
About The Position
LG Chem is seeking a Manufacturing Process Engineer for its Ravenna facility. This role is crucial for ensuring stable, efficient, and high-quality ABS compounding operations. The position offers hands-on engineering support for twin-screw extrusion, mixing, blending, and recipe execution, with a primary focus on process optimization, troubleshooting, and continuous improvement within a 24/5 manufacturing environment. The engineer will collaborate with Production, Quality, Maintenance, and Logistics teams to enhance process capability, reduce variability, and support safe, efficient manufacturing across all shifts. This role specifically supports the 2nd shift Production team, which operates Monday to Friday from 2:45 PM to 11:15 PM.
Requirements
- Bachelor of Science in Chemical, Mechanical, Manufacturing, Polymer, Plastics Engineering, or a related engineering discipline.
- 2+ years of process engineering or manufacturing experience in a plastics environment, such as: Polymer compounding, Extrusion (twin-screw strongly preferred), Injection or compression molding.
- Hands-on experience troubleshooting manufacturing processes in a production environment.
- Working knowledge of polymer materials, processing fundamentals, and extrusion technology.
- Experience analyzing process data and implementing practical improvements.
- Familiarity with ERP, QMS, and manufacturing systems (SAP preferred).
- Proficiency in Microsoft Office (Excel, Word, PowerPoint, Outlook).
- All applicants must be authorized to work in the United States on a full-time, permanent basis. This position is not eligible for employment visa sponsorship now or in the future.
Nice To Haves
- Direct experience with ABS or engineering thermoplastics.
- Lean Manufacturing and/or Six Sigma training or project experience.
- Experience supporting off-shift manufacturing operations.
- Familiarity with process validation concepts (IQ/OQ/PQ).
- Experience supporting capital equipment projects.
- Ability to create or interpret 3D models (desired, not required).
Responsibilities
- Provide day-to-day engineering ownership of ABS compounding and twin-screw extrusion processes, including parameter optimization, material consistency, and equipment performance.
- Lead troubleshooting and support scale-up/transfer of new or modified formulations from R&D into stable, full-rate production.
- Drive continuous improvement initiatives to improve yield, throughput, OEE, and energy efficiency while reducing scrap, rework, and downtime.
- Use process data, trials, and validation activities to identify root causes and improve long-term process capability and product performance.
- Partner with Production, Scheduling, Quality, and Maintenance to ensure processes are executable, stable, and aligned with production plans across all shifts.
- Support issue resolution, equipment diagnostics, and new or modified equipment commissioning to maintain reliable operations.
- Develop and maintain accurate process documentation, specifications, and ERP master data to support consistent production and change control.
- Ensure compliance with ISO/IATF standards, GMP requirements, and EHS practices through disciplined documentation and safe work execution.
- Support capital projects and cost-reduction initiatives related to process efficiency, scrap reduction, and energy usage.
- Prepare and communicate technical updates and project results to plant leadership, customers, and visitors while upholding LG Chem’s Jeong-Do Management principles.
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
