Manufacturing Engineering Intern

AeroVironment • Pottstown, PA

7d • Onsite

About The Position

The Manufacturing Engineering Intern supports the design and operation of manufacturing systems for AV Unmanned Air Vehicles, focusing on UXS / VideoRay products. Under the guidance of experienced manufacturing engineers, the intern helps analyze production processes and data, optimize manufacturing workflows, and contribute to continuous improvement initiatives using Lean Manufacturing and Six Sigma principles. The internship provides hands-on experience in manufacturing process design, factory planning, and production support.

This is a paid, 12-week, onsite summer internship in the Pottstown, Pennsylvania office, intended for motivated students currently enrolled in college or recent graduates. Applicants must have a minimum 3.0 GPA; preference is given to students at the junior level or above. Depending on the team and location, interns willing to relocate may be eligible for a relocation and housing reimbursement stipend.

Requirements

• Currently pursuing a bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related engineering field.
• Some coursework or experience related to manufacturing, process improvement, or quality control.
• Minimum 3.0 GPA.
• Proficient in Microsoft Office, including Word, Excel, PowerPoint, and Outlook.
• Able to travel occasionally to supplier sites, up to 10%.
• Strong problem-solving and analytical skills.
• Interest in root cause analysis and continuous improvement techniques.
• Effective teamwork and communication skills.
• Ability to manage multiple tasks in a fast-paced, deadline-driven environment.
• Demonstrates initiative and responsibility for assigned work.
• Commitment to learning and professional growth.
• Must qualify as a U.S. person under ITAR/EAR requirements or be eligible for an export license.

Nice To Haves

• Preference for students at the junior level or above.
• Familiarity with Lean Manufacturing and Six Sigma principles.
• Basic knowledge of electro-mechanical manufacturing, technical drawings, and Bills of Materials.
• Experience with Visio, Minitab, or CAD software such as SolidWorks.

Responsibilities

• Assist in supporting and improving manufacturing processes, focusing on efficiency and quality.
• Help implement Lean Manufacturing principles and apply Six Sigma methods to support continuous improvement.
• Analyze production data, including yields, capacity, cost, and process capability, to identify improvement opportunities.
• Support the establishment and documentation of standard work hours, sequences, and assembly procedures.
• Generate and update work instructions and other documentation controlling manufacturing processes.
• Participate in root cause analysis and problem-solving related to materials, design, equipment, and personnel.
• Assist with manufacturing capacity planning and factory layout design to improve efficiency.
• Support cost estimation for new tooling, fixtures, and production equipment.
• Collaborate with design engineering teams on Design for Manufacturing (DFM) and reliability analysis.
• Participate in cross-functional improvement projects involving engineering and suppliers to improve cost, cycle time, and quality.
• Support Design Failure Modes and Effects Analysis (DFMEA) and Process FMEA (PFMEA) activities.
• Provide engineering input on manufacturing considerations for design concepts and specifications.
• Gain hands-on experience supporting production floor activities, including assembly and integration processes.
• Perform other duties as assigned.

Benefits

• Paid summer internship.
• Possible relocation and housing reimbursement stipend for eligible interns willing to relocate, depending on team and location.
• Medical, dental, and vision benefits.
• 401(k) with company matching.
• 9/80 work schedule.
• Paid holiday shutdown.

What This Job Offers

• Career Level: Intern