Fabrications Manufacturing Engineer

Caterpillar Inc.•Athens, GA
•$81,370 - $122,060•Onsite

About The Position

The Manufacturing Engineer I – Fabrication Operations role is with Caterpillar’s Building Construction Products (BCP) division in Athens, Georgia. The engineer works independently and with cross-functional teams to maintain, sustain, and improve fabrication manufacturing processes supporting construction equipment structures for Small Track-Type Tractors. The position serves as the technical owner for assigned fabrication areas and is responsible for routing definition, process and tooling design and maintenance, robotic welding and CNC-related processes, root cause corrective action, and continuous process optimization to support safe, capable, and cost-effective production.

Requirements

  • Extensive experience in decision making and critical thinking, including evaluating complex shop-floor problems and implementing effective solutions.
  • Working knowledge of Lean Manufacturing principles and the ability to apply them in fabrication and welding operations.
  • Extensive experience with manufacturing and fabrication processes, including planning, executing, sustaining, and improving end-to-end fabrication operations.
  • Working knowledge of manufacturing problem management processes and demonstrated experience leading structured root cause corrective action to closure.

Nice To Haves

  • Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Welding Engineering, Industrial Engineering, Engineering Technology, or a related technical discipline.
  • Coursework, project, internship, co-op, or work experience involving manufacturing processes such as cutting, forming, bending, machining, welding, assembly, material flow, or quality control.
  • Documented experience with CAD tools such as Creo, SolidWorks, Inventor, or similar design software.
  • Documented manufacturing, factory, shop-floor, lab, internship, co-op, capstone, military, trade, or work experience involving process improvement, production support, or hands-on problem solving.
  • Documented use of structured problem-solving methods such as 5-Why, fishbone diagrams, A3 thinking, RCCA, Lean tools, process improvement projects, or engineering project analysis.
  • Documented coursework, project, internship, or work experience interpreting engineering drawings, GD&T, weld symbols, tolerances, or manufacturability requirements.
  • Hands-on experience with welding processes.
  • Demonstrated ability to collect and analyze relevant data and translate it into measurable results.
  • Completed coursework, projects, internships, or work experience involving robotic welding, automation, CNC equipment, manufacturing technology, or troubleshooting and optimization methods.
  • Hands-on involvement in safety hazard recognition and safety process improvements.

Responsibilities

  • Own and maintain fabrication processes, routings, work instructions, and labor standards within ERP systems; SAP is preferred.
  • Define and maintain process flow, operation sequencing, and manufacturing methods from the first operation through final fabrication.
  • Design, release, and sustain production tooling, weld fixtures, jigs, and hard tooling for fabrication and robotic welding processes.
  • Partner with tool rooms and suppliers to develop, debug, and improve tooling solutions throughout the tooling lifecycle.
  • Lead root cause corrective action activities for safety, quality, delivery, and cost issues using structured problem-solving methods such as 5-Why, Fishbone, and A3.
  • Implement and validate corrective actions and ensure their long-term effectiveness and sustainability.
  • Develop and validate process cycle times through time studies and capacity analysis.
  • Analyze OEE, scrap, rework, dimensional, and process capability data to identify constraints and optimization opportunities.
  • Lead process optimization focused on throughput, weld quality, automation utilization, ergonomics, and cost reduction.
  • Troubleshoot day-to-day fabrication process issues and provide cross-shift production support as needed.
  • Support New Product Introduction activities, ensuring fabrication readiness through tooling, routings, capacity, and risk assessment.
  • Review engineering drawings, change notices, and concepts for manufacturability and fabrication risk.
  • Collaborate with Operations, Quality, and Product Engineering to improve product quality and manufacturing robustness.

Benefits

  • Medical, dental, and vision benefits
  • Paid time off plan, including vacation, holidays, and volunteer time
  • 401(k) savings plans
  • Health Savings Account (HSA)
  • Flexible Spending Accounts (FSAs)
  • Health Lifestyle Programs
  • Employee Assistance Program
  • Voluntary Benefits and Employee Discounts
  • Career Development
  • Incentive bonus
  • Disability benefits
  • Life Insurance
  • Parental leave
  • Adoption benefits
  • Tuition Reimbursement
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