Manufacturing Engineer - Machine Shop

Custom Control Sensors•Phoenix, AZ

27d

About The Position

Level 1 - Assist in supporting production and process improvements for aerospace-grade pressure switches and transducers. Gain hands-on experience with precision assembly, calibration, and inspection processes under the guidance of senior engineers. Level 2 - Own and optimize manufacturing processes for aerospace pressure switches and transducers. Improve yields, throughput, and quality through data-driven analysis and process refinement. Support new designs through development to production. Senior - Lead manufacturing strategy and process improvement initiatives for aerospace-qualified pressure switches and transducers. Serve as technical authority for assembly, calibration, and test processes. Drive productivity, quality, and regulatory compliance.

Requirements

Due to need to maintain ITAR compliance, applicants must be U.S. citizen or legal permanent resident.
Bachelor of Science Degree or equivalent, in mechanical or manufacturing engineering. Master's preferred for Senior role.
Must be Continuous improvement focused
Team oriented and possesses flexibility and adaptability
Ability to read, write, and follow written and verbal instruction in English
Ability to work well with only a modest amount of instructions & directions
Ability to sit for prolonged periods in front of a computer as necessary
A related technical field with 0-2 years of related experience. Lean / Six Sigma certification desired. Must be computer proficient
A related technical field with 2-5 years of related experience. Lean / Six Sigma certification desired. Must be computer proficient
A related technical field with 5-10+ years of related experience. Lean / Six Sigma certification desired.
2–5 years of experience with electro-mechanical assembly, sensor calibration, or aerospace components.
Familiarity with leak testing, signal conditioning, and pressure calibration equipment.
Proficiency in root cause analysis and lean manufacturing tools.
Experience with ERP/MRP systems and controlled documentation processes.
Knowledge of lean manufacturing methodologies, Six Sigma tools, RCCA, PFMEA, DFM, and Kaizen events
Support company goals, objectives, policies, procedures, good manufacturing practices, and regulations
Experienced in pneumatics, pneumatic gages and production high pressure lines & pneumatic test boxes and manufacturing tools for assembly.
Experienced in installation and/or removal of production line equipment
Experienced in designing/Updating new production tools to replace old and obsolete ones in production
Experienced in 6S concept and able to train & implement the concept on the production stations and tool cabinets storages
5–10+ years in aerospace manufacturing of sensors, transducers, or similar precision electromechanical products.
Expert knowledge of pressure calibration, leak testing, electronics assembly, and sensor physics.
Strong understanding of aerospace regulatory requirements (AS9100, FAA PMA/TSO, IPC standards).
Proficiency with ERP systems, statistical tools (Minitab, JMP), and quality documentation systems.
Proficiency with SolidWorks or a similar high-end CAD software, and good working knowledge of GD&T as per ASME Y14.5
Knowledge of lean manufacturing methodologies, Six Sigma tools, RCCA, PFMEA, DFM, and Kaizen events
Support company goals, objectives, policies, procedures, good manufacturing practices, and regulations
Experienced in training employees on methods, tooling, and procedures for product assembly or fabrication
Experienced in pneumatics, pneumatic gages and production high pressure lines & pneumatic test boxes and manufacturing tools for assembly.
Experienced in installation and/or removal of production line equipment
Experienced in designing/Updating new production tools to replace old and obsolete ones in production
Experienced in 6S concept and able to train & implement the concept on the production stations and tool cabinets storages

Nice To Haves

Exposure to electronics, precision assembly, or sensor technology is a plus.
Familiar with pneumatics, pneumatic gages and production high pressure lines & pneumatic test boxes and manufacturing tools for assembly is a plus
Familiarity with CAD and basic data analysis (Excel, Minitab).
Detail-oriented, with a desire to learn aerospace manufacturing standards and processes.
Familiarity with lean manufacturing methodologies, 6 S, Six Sigma tools, RCCA, PFMEA, DFM, and Kaizen events
Familiarity with SolidWorks or a similar high-end CAD software, and good working knowledge of GD&T as per ASME Y14.5 is a plus
Support company goals, objectives, policies, procedures, good manufacturing practices, and regulations
Ability to speak Spanish will be a plus

Responsibilities

Support day-to-day manufacturing of pressure sensors, switches, and assemblies.
Assist with documentation of assembly procedures, calibration steps, and inspection protocols.
Help troubleshoot basic production issues, focusing on wiring, sensor alignment, and leak testing.
Collect and analyze simple manufacturing data (e.g., yields, rework rates).
Assist with implementation of lean improvements in work cells.
Learn industry standards (AS9100, IPC-A-610, etc.) and support compliance.
Maintain accurate documentation of processes, manufacturing procedures, material records, design concepts, tool/fixture drawings and shop orders in coordination with Engineering, Quality Assurance and R & D functions
Develop and optimize assembly and calibration processes for electro-mechanical pressure sensors.
Analyze failure data and lead root cause investigations (e.g., electrical drift, seal leaks, calibration drift).
Implement process controls (PFMEAs, control plans, work instructions).
Support NPIs and design-for-manufacturability (DFM) efforts for custom transducer designs.
Collaborate with quality engineering on nonconformance investigations and corrective actions.
Evaluate tooling and test fixture needs and manage change control documentation.
Ensure compliance with AS9100, FAA, and NADCAP standards as applicable.
Maintain accurate documentation of processes, manufacturing procedures, material records, design concepts, tool/fixture drawings and shop orders in coordination with Engineering, Quality Assurance and R & D functions
Lead new product introduction (NPI) for complex pressure sensing and switching devices, from prototype through production ramp.
Develop robust, repeatable processes for soldering, calibration, testing, and potting.
Responsible for creating Assembly and Manufacturing Travelers and Standard Work Instructions;
Maintain accurate documentation of processes, manufacturing procedures, material records, design concepts, tool/fixture drawings and shop orders in coordination with Engineering, Quality Assurance and R & D functions
Design or oversee creation of custom tooling, test stands, and automated calibration fixtures.
Drive cost reduction, yield improvement, and reliability enhancements.
Collaborate with design, quality, and test engineering to ensure manufacturability and compliance.
Lead internal audits, support external regulatory audits (FAA, customers), and maintain AS9100 documentation.
Mentor junior engineers and provide technical leadership across manufacturing and test teams.
Interface with suppliers to troubleshoot component issues (e.g., pressure elements, seals, PCBs).