Manufacturing Engineer Lead

Metallus•Eaton, OH

1d•Onsite

About The Position

The Lead Manufacturing Engineer applies advanced technical knowledge and expertise to design, develop, program, and launch products from concept to production, with a strong emphasis on expert-level CNC programming and machining process development for new products. Joining the Metallus team means becoming part of a legacy that dates back over a century. Metallus is an industry leader, manufacturing the cleanest steel in the world for companies in the industrial, aerospace and defense, automotive, and energy markets.

Requirements

Demonstrated CNC programming experience, including multi-axis machining (3, 4, and 5-axis), complex part geometry, and tight tolerance manufacturing
Experience with CAM software (Mastercam, NX, Fusion 360, or equivalent) for toolpath development and simulation
Deep understanding of machining fundamentals including cutting theory, tooling, workholding, and cycle time optimization
Experience working in a precision manufacturing environment, preferably in aerospace, defense, or automotive industries
Data analysis skills using Minitab or JMP to perform process capability studies and to drive continuous process improvements
Ability to do problem solving using various methods such as 5-Why, fishbone diagrams, DMAIC, etc. to determine root cause and implement corrective actions
Knowledge/Interpretation of Geometric Dimensioning and Tolerances (GD&T)
Experience with computer aided design packages such as Autodesk Inventor or SolidWorks
Demonstrated computer skills and familiarity with Microsoft Office Suite
Attention to detail and self-motivation skills
Ability to manage multiple projects
Team player with strong interpersonal skills and the ability to communicate effectively with peers, managers, and the shop floor workforce
Associate’s degree in engineering
Nine years of experience in a manufacturing environment, including CNC programming and process development

Nice To Haves

Bachelor’s degree in engineering AND seven years of experience as a Manufacturing Engineer in a manufacturing environment
Master’s degree in engineering AND five years of experience as a manufacturing engineer in a manufacturing environment
Demonstrated experience leading CNC programming and machining strategy for new product introduction

Responsibilities

Lead development of manufacturing processes from customer bid packages, prints, and specifications
Develop and own CNC programs for new products, including tool selection, workholding, cutting parameters, and cycle time optimization
Serve as the subject matter expert for CNC programming, including multi-axis machining and complex geometries with tight tolerances
Build routing, process flows, and production plans that support quoting and execution
Support capital equipment selection, justification, and implementation
Supports safety, quality, delivery, and cost targets by identifying and implementing continuous improvement projects to reduce equipment downtime, increase productivity, reduce perishable tooling costs, and reduce scrap, aligning with yearly plant metrics
Aids engineering team members in problem-solving and corrective action for manufacturing controls processes as needed. Shares and documents lessons learned with team members
Work cross-functionally with Operations, Quality, Maintenance, and Supply Chain
Develop and validate work instructions, PFMEAs, control plans, and process documentation
Ensure processes meet industry standards (ISO 9001, AS9100, IATF 16949, others as applicable)
Troubleshoot production issues and drive root cause / corrective actions
Analyze and calculate machine throughput, material needs, and manufacturing processes
Document and standardize manufacturing processes and machine capabilities for new and existing products
Collaborate with sales and business development teams to ensure accurate and competitive bids
Drive new product introduction from concept through production launch, including prove-out and capability validation
Mentor and support team members in CNC programming and machining best practices
Contributes to the Plant's goal of reducing environmental impact annually