Manufacturing Engineer IV (4004)
About The Position
This position is for 1st shift CNC programming and shop support / development. We are specifically looking for VTL and 5-axis mill (3+2 & 5-simultaneous) programmers. Program, process development, and shop support for one or more of the following: Large VTL up to 2.5m, Large VBM up to 2.5m, Large head-head Gantry 5-axis, Large vertical multi-purpose turn/grind. Generate and maintain CNC programs utilizing NX-CAM or other software. This could include multi-axis milling, turning, grinding and/or EDM. Verify new CNC programs prior to release on the shop floor utilizing Vericut. Incorporate on-machine probing using Renishaw cycles for part and process validation (including error trapping). Create programs following standards and qualified machining parameters. Provide CNC related support to M.E. (Manufacturing Engineer) and provide operator training during new / rebuilt machine startup and / or process improvements. Provide daily operator support in the form of CNC programming and troubleshooting support to the shop floor. Support and implement tooling & fixturing requirements associated with CNC machine tools. Generate and support workstation instructions (methods) for CNC related issues. Initiate and lead process improvement projects to improve safety, quality, cost and delivery. Provide effective communication to appropriate team members when needed. Work effectively as an individual and in a team-based environment in a matrixed organization. Work effectively in a fast-paced environment while embracing and driving positive change inside and outside the organization when appropriate.
Requirements
- 4 years of experience with graphical based CAM System CNC Programming.
- Experience creating 5-axis CNC programs using a CAM (preferably NX) system.
- Minimum of 1 year of experience with high-level machine tool controls including sub-routine(macro), Renishaw probing routine, and variable based programming, as well as CLM (closed loop machining).
- Significant "hands-on" background as a machinist, with the ability to personally setup and prove out complex first-piece programs.
- A track record of managing tight tolerances on large-format equipment (VTLs/VBMs/etc up to 2.5m) where part deflection, work hardening, and thermal stability are critical factors.
- Extensive experience machining nickel-based superalloys (Inconel, Rene, Hastelloy, etc.) common in Heavy Duty Gas Turbine (HDGT) or Aerospace industry.
- Strong problem solving and organization skills, with above average shop math skills in geometry and trigonometry.
- Strong familiarity with multiple machine controls including Fanuc, Haas, Okuma, & Siemens.
- Demonstrated proficiency interpreting drawing requirements.
- Ability to multi-task and productively manage multiple projects concurrently.
Nice To Haves
- Siemens NX CAM experience preferred and will be given priority.
- Experience using Vericut (preferred) or other CNC verification/machine simulation software.
Responsibilities
- Program, process development, and shop support for Large VTL up to 2.5m, Large VBM up to 2.5m, Large head-head Gantry 5-axis, Large vertical multi-purpose turn/grind.
- Generate and maintain CNC programs utilizing NX-CAM or other software, including multi-axis milling, turning, grinding and/or EDM.
- Verify new CNC programs prior to release on the shop floor utilizing Vericut.
- Incorporate on-machine probing using Renishaw cycles for part and process validation (including error trapping).
- Create programs following standards and qualified machining parameters.
- Provide CNC related support to M.E. (Manufacturing Engineer) and provide operator training during new / rebuilt machine startup and / or process improvements.
- Provide daily operator support in the form of CNC programming and troubleshooting support to the shop floor.
- Support and implement tooling & fixturing requirements associated with CNC machine tools.
- Generate and support workstation instructions (methods) for CNC related issues.
- Initiate and lead process improvement projects to improve safety, quality, cost and delivery.
- Provide effective communication to appropriate team members when needed.
- Work effectively as an individual and in a team-based environment in a matrixed organization.
- Work effectively in a fast-paced environment while embracing and driving positive change inside and outside the organization when appropriate.
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What This Job Offers
Job Type
Full-time
Career Level
Senior
Education Level
No Education Listed
