Manufacturing Engineer - Durham, NC

PowerSecure, Inc.•Durham, NC

13h•Hybrid

About The Position

The Manufacturing Engineer II (MEII) is responsible for ensuring efficient Methods of Manufacture (MoM’s), Lean Manufacturing improvements and Standardized Work Instructions are implemented. It aims to enable a fast response to BOM, design, lean improvements initiatives or problems that impede assembly operations. Collaborate to ensure that designs are manufacturable to the required specs and work with the facilities layout. The MEII promotes a lean manufacturing culture and works on improving the efficiency of processes.

Requirements

Bachelor’s degree in Engineering (Industrial or Mechanical preferred)
4+ years of experience in a manufacturing environment
Experience with Lean/Continuous Improvement
Hands-on production shop floor experience
Effective communication skills, especially when resolving assembly issues with production teams
Proficient in Microsoft Office, CAD systems, data analysis, and database tools
Experience with facility layout design using AutoCAD
Basic understanding of ERP systems (IFS preferred)
Ability to read and interpret drawings, 3D models, specification sheets, and shop orders
Solid understanding of flow diagrams, Value Stream Mapping (VSM), PFMEAs, and layout design
Results-driven, with the ability to build strong relationships and manage multiple projects simultaneously
Self-starter with a strong sense of urgency and ownership
Understanding of integrating automation and AI into manufacturing processes
Basic knowledge of G-code

Nice To Haves

Green Belt certification preferred
Experience in assembly of generator sets, switchgear, and/or metal fabrication equipment preferred (discrete manufacturing experience highly desired)

Responsibilities

Collaborate cross-functionally across departments to support operational goals
Lead shop floor 5S initiatives
Develop and improve processes, including Standard Work, SOPs, work instructions, and flowcharts
Analyze data to identify waste and process bottlenecks
Lead Lean activities such as Kaizen events, Value Stream Mapping (VSM), and process mapping
Design and optimize work center layouts to improve use of space, materials, personnel, and equipment
Support Bill of Materials (BOM) setup, including product structure and routings
Maintain and update facility layouts in CAD to reflect improvements, relocations, and growth
Conduct time studies and observations as needed
Perform capacity analysis and drive material flow improvements (e.g., pacing charts, methods of manufacturing)
Partner with Material Planning to enhance material flow (e.g., Kanban, point-of use storage)
Collaborate with METs on product improvements, including DFMA, machine capabilities, tooling aids, and poka-yoke solutions
Provide hands-on support to the shop floor on manufacturing processes
Develop solutions and recommendations for leadership to address manufacturing challenges
Promote and reinforce a Lean manufacturing culture
Design and develop tools and equipment to improve process efficiency
Nest parts for fabrication equipment such as lasers, water jets, and copper punch machines