Manufacturing Engineer - Castbond

Rolls-RoyceIndianapolis, IN
$94,160 - $153,010Onsite

About The Position

An opportunity has arisen for a Casbond Manufacturing Engineer working at the Advanced Turbine Center in Indianapolis. As a Castbond Manufacturing Engineer you will provide engineering analysis used in designing, developing, and implementing new processes. Additionally, you will be responsible for the project management and meeting business milestones established for the Castbond technology. Rolls-Royce is one of the most enduring and iconic brands in the world and has been at the forefront of innovation for over a century. We design, build and service systems that provide critical power to customers where safety and reliability are paramount. We are proud to be a force for progress, powering, protecting and connecting people everywhere. We want to ensure that the excellence and ingenuity that has shaped our history continues into our future and we need people like you to come and join us on this journey. Rolls-Royce has been recognized as the top employer in the Engineering & Manufacturing category on the prestigious Forbes Top Employers for Engineers list for 2025. This ranking highlights our commitment to innovation, employee development, and fostering a collaborative environment where engineers can thrive. Be part of a team that sets the industry standard and drives groundbreaking solutions. At Rolls-Royce, we are committed to creating a workplace where all employees feel respected, supported, and empowered to do their best work. We foster a welcoming and innovative work environment that invests in you, giving you access to an incredible breadth and depth of opportunities where you can grow your career and make a difference. Rolls-Royce is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to any protected characteristics.

Requirements

  • Associates degree in Engineering with 4+ years of experience working in Manufacturing Engineering, OR Bachelor’s degree in Engineering with 2+ years of experience working in Manufacturing Engineering, OR Masters’ degree in Engineering, OR Ph.D. in Engineering, OR 6+ years’ experience in Manufacturing Engineering in lieu of a degree
  • To be eligible for consideration, you must be a U.S. Citizen

Nice To Haves

  • Experience with multiple machining disciplines (e.g; turning, milling, drilling, grinding)
  • Experience with Teamcenter, Siemens NX modelling, drafting and manufacturing, and Vericut
  • Experience with Fixed Process Control, Method Verifications, FAIr, Aerospace Manufacturing Standards
  • Experience with non-conformance management, root-cause analysis, mini-tab, and standardized problem-solving tools
  • Experience with process control implementation through production system tools, such as, PFMEA, control plans, control limits, etc.

Responsibilities

  • Develop and implement manufacturing processes for Castbond components. Castbond processes include 5-axis high speed milling, EDM, laser, pECM, diffusion bonding, and GOM inspection
  • Create the full technical documentation package for Castbond manufacturing processes -- MVA, Routing, Technical Instructions, NX Models/Drawings, NC programs
  • Collect process data and analyze using established statistical software.
  • Understand impacts of machining and bonding process to the material properties of single crystal castings
  • Provide project management for Castbond manufacturing engineering projects
  • Ensure processes are in full compliance to Health, Safety, and Environment standards
  • Act as Technical Authority for processes within area of accountability. Act as MEA where applicable.
  • Plan, manage, and communicate project activities including schedules, resources, costs, and timelines.
  • Work with local experts and business experts to ensure technical aspects of manufacturing processes and digital systems are understood and accounted for as required.
  • Capture and utilize lessons learnt.
  • Identify, document and share best practice, including by participation in relevant Communities of Practice.
  • Responsible for self development to meet the required competencies for the role.
  • Continuously seek to expand knowledge and experience to increase effectiveness in undertaking existing and new activities.
  • Provides coaching and technical support to others within their area of competence.

Benefits

  • bonus
  • employee support assistance
  • employee discounts
  • health, dental, vision, disability, life and accidental death & dismemberment insurance
  • a flexible spending account
  • a health savings account
  • a 401(k) retirement savings plan with a company match
  • Employee Assistance Program
  • Paid Time Off
  • certain paid holidays
  • paid parental and family care leave
  • tuition reimbursement
  • a long-term incentive plan
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