Manufacturing Engineer, Battery

1X • San Carlos, CA

3d • $121,000 - $181,000 • Onsite

About The Position

We’re building humanoid robots that work in home - doing the chores, handling the tasks, and giving people their time back. To do this right, we have to solve robotics, AI, manufacturing - at the same time, at scale, in a form factor that has to be safe enough to live with your family. NEO is our flagship - a home robot designed to move, learn, and operate in the real world alongside real people. We’re not demoing it - we’re shipping it. We’re scaling, we’re hiring with intention, and we need people who want to build something that will genuinely change how humans spend their time - safely creating abundance for all.

The Battery team develops the energy storage systems that power NEO. We design and validate battery systems that must deliver high energy density, power, safety, reliability, and long cycle life while operating within the demanding weight, volume, thermal, and packaging constraints of a humanoid robot. Our work spans battery cells, pack architecture, mechanical integration, electrical systems, battery management, thermal management, charging, safety, validation, and manufacturing. We partner closely with Electrical, Mechanical, Controls, Embedded Software, Reliability, Manufacturing, and Supply Chain teams to deliver battery systems that perform safely and consistently in real-world environments.

Requirements

• Strong engineering fundamentals across battery systems, electrochemistry, electrical systems, thermal management, and hardware development
• Ability to design fixtures and test equipments.
• Deep understanding of lithium-ion battery behavior, including energy, power, impedance, degradation, thermal performance, and cycle life
• Strong understanding of battery pack architecture, including cells, interconnects, busbars, sensing, protection, thermal systems, and mechanical packaging
• Strong analytical skills with the ability to use first-principles calculations, battery data, modeling, and physical testing to make engineering decisions
• Hands-on engineering mindset with the ability to move between system design, cell characterization, pack builds, test equipment, failure analysis, and complete robots
• Strong understanding of battery safety, fault conditions, validation, and risk mitigation
• Strong collaboration and communication skills across electrical, mechanical, embedded software, controls, manufacturing, reliability, and supply chain teams
• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Chemical Engineering, Materials Science, or a related engineering field
• 5+ years of engineering experience developing battery systems, energy storage systems, or complex electromechanical products
• Experience developing fixtures and test equipment.
• Experience developing lithium-ion battery packs, modules, cells, or related energy storage systems
• Strong understanding of lithium-ion cell performance, charging and discharging behavior, degradation, thermal behavior, and safety
• Experience with battery pack architecture and integration, including cells, interconnects, sensing, protection, thermal management, and mechanical packaging
• Experience defining and executing battery characterization and validation testing
• Experience analyzing battery performance data and using test results to drive engineering decisions
• Experience with battery safety, fault analysis, failure modes, and design mitigation strategies
• Experience supporting hardware from prototype development through design validation and production
• Experience collaborating with electrical, mechanical, embedded software, manufacturing, quality, reliability, and supply chain organizations

Nice To Haves

• Experience developing battery systems for robotics, electric vehicles, consumer electronics, aerospace, drones, or other high-performance mobile products
• Experience with cylindrical, pouch, or prismatic lithium-ion cells and cell selection and qualification
• Experience with Battery Management Systems (BMS), including cell monitoring, state estimation, protection strategies, and fault handling
• Experience with battery thermal management, thermal modeling, cooling strategies, and temperature sensing
• Experience with high-current electrical design, busbars, connectors, fusing, contactors, and battery protection hardware
• Experience developing battery test fixtures, cycler-based characterization, life-cycle testing, abuse testing, or reliability validation systems
• Experience with cell aging, cycle-life modeling, State of Charge (SOC), State of Health (SOH), and performance degradation analysis
• Familiarity with battery safety and transportation standards such as UL, IEC, and UN 38.3
• Experience working directly with cell manufacturers, battery suppliers, and contract manufacturing partners
• Experience operating in fast-paced hardware environments with rapid design iteration and frequent prototype builds
• Experience supporting battery systems through NPI, qualification, reliability testing, and high-volume production ramp

Responsibilities

• Build the battery systems that keep humanoid robots moving.
• Own critical elements of NEO’s battery system from architecture and component selection through design, prototyping, characterization, validation, and production.
• Develop compact, lightweight, safe, and reliable battery solutions capable of supporting the dynamic power requirements of a humanoid robot operating every day around people.
• Work hands-on with cells, modules, packs, test systems, and complete robots, using data from laboratory testing and real-world operation to continuously improve performance, safety, lifetime, and manufacturability.
• Design and release production-ready battery systems that meet energy, power, weight, volume, thermal, safety, reliability, cost, and manufacturability requirements
• Develop battery pack architectures integrating cells, busbars, interconnects, sensing, protection, BMS hardware, thermal management, enclosures, and structural interfaces
• Define and validate cell and pack performance requirements across charge, discharge, peak power, temperature, aging, and real-world robot duty cycles
• Improve battery energy density, power capability, thermal performance, cycle life, reliability, and serviceability through iterative engineering and testing
• Develop characterization and validation methods for cells, modules, packs, charging systems, and battery safety
• Identify battery failure modes through testing and data analysis and drive design improvements and corrective actions
• Support battery hardware through prototype builds, design validation, NPI, supplier qualification, and production ramp
• Partner closely with Electrical, Embedded Software, Mechanical, Controls, Reliability, Manufacturing, and Supply Chain teams to deliver fully integrated energy systems

Benefits

• Comprehensive medical, dental, and vision coverage
• Generous paid time off, company holidays, and parental leave
• 401(k) plan with company match (100% on the first 3% of contributions, 50% on the next 2%)
• Flexible Spending Accounts (FSA) and Health Savings Accounts (HSA) options
• Commuter benefits (transit and parking)
• Short-term and long-term disability, and life insurance
• Employee Assistance Program (EAP) for mental health, financial, and personal support
• Onsite snacks and catered lunches

What This Job Offers

• Job Type: Full-time
• Career Level: Senior