Manufacturing Automation Engineer

Johnson Controls • Lubbock, TX

1d • Onsite

About The Position

Johnson Controls, a global leader in thermal management, mission-critical building systems, energy efficiency, and decarbonization, helps customers use energy more productively, reduce carbon emissions, and operate with the precision and resilience required in rapidly expanding industries such as data centers, healthcare, pharmaceuticals, advanced manufacturing, and higher education. For more than 140 years, Johnson Controls has delivered performance where it really matters. Backed by advanced technology, lifecycle services and an industry-leading field organization, we elevate customer performance, turn goals into real-world results and help move society forward.

Requirements

• Bachelor’s degree in Electrical Engineering, Mechatronics, Automation Engineering, or related field.
• Hands-on experience with PLC programming (Allen-Bradley preferred), HMIs, sensors, robotics, motions systems, and industrial networks.
• Strong troubleshooting skills and experience with automated production equipment.
• Ability to analyze equipment data and drive improvements in OEE and machine reliability.
• Understanding of electrical schematics, controls design, and machine safety standards.
• Familiarity with Lean manufacturing principles and continuous improvement.
• Advanced troubleshooting and problem solving
• Automation controls & programming
• Cross-functional collaboration
• Root cause analysis (RCA)
• Lean manufacturing / continuous improvement principles
• Project management
• Strong documentation and communication skills
• Ownership mindset and accountability

Responsibilities

• Improving, maintaining, and supporting all automated Assembly, Test, and Production systems within the facility.
• Increasing equipment performance, reliability, OEE, and process capability by providing advanced technical expertise in automation, PLC programming, industrial controls, robotics, data acquisition, and troubleshooting.
• Supporting new equipment installations while prioritizing optimization of existing assets, ensuring they operate safely, consistently, and at required production rates.
• Working closely with Operations, Maintenance, Quality, Product Engineering, and Process Engineering to drive continuous improvement and deliver sustainable automation solutions.
• Improving performance, uptime, and reliability of automated Assembly and Testing equipment.
• Leading troubleshooting of complex automation issues, including PLC logic, sensors, communications, HMIs, robotics, and servo/motion systems.
• Conducting root cause analysis for recurring equipment failures and implementing permanent corrective actions.
• Driving improvements to eliminate unplanned downtime and reduce cycle time variability.
• Developing, modifying, optimizing, and maintaining PLC programs (Allen-Bradley / Siemens or plant standards).
• Updating and improving HMI screens, diagnostics, alarm structures, and operator interfaces.
• Maintaining robust version control and documentation for all automation code.
• Implementing and maintaining error-proofing (Poka-Yoke) logic to prevent product or process defects.
• Owning OEE improvement initiatives for automated lines—Availability, Performance, Quality.
• Analyzing performance data and downtime trends to target improvement opportunities.
• Optimizing machine motion profiles, cycle times, process sequences, and control logic.
• Supporting Process Engineering in eliminating bottlenecks and improving takt adherence.
• Leading automation-related activities for new equipment: specification, vendor management, design reviews, and commissioning.
• Developing functional specifications, control architecture, and FAT/SAT acceptance criteria.
• Supporting equipment buyoffs, debugging, installation, and process validation.
• Identifying and deploying new technologies to improve automation capability and efficiency.
• Maintaining updated electrical schematics, I/O lists, network diagrams, and device documentation.
• Supporting ECNs/ECRs with required automation changes and proper documentation.
• Creating and maintaining technical documentation for operators, Maintenance, and Engineering teams.
• Participating in and leading CI/Kaizen events targeting uptime, scrap, cycle-time reduction, and throughput improvement.
• Implementing data collection, system monitoring, and analytics tools to enhance decision making.
• Collaborating with Process Engineering on workflow, line balance, and layout improvements.
• Maintaining, troubleshooting, and improving automated test equipment, instrumentation, and data acquisition systems.
• Ensuring test systems meet capability, repeatability, and calibration requirements.
• Enhancing diagnostic features to speed up troubleshooting and reduce false failures.
• Working closely with Quality to improve test capability, Poka-Yoke coverage, and error detection systems.
• Assisting Operations in resolving daily automation issues and supporting production recovery efforts.
• Partnering with Maintenance to ensure reliable, safe, and sustainable operation of automation systems.
• Performing other duties as assigned.

Benefits

• Competitive salary
• Paid time off: 15 days’ paid vacation/10 days’ paid holidays/5 sick days each calendar year
• Comprehensive benefits package including 401(k) with company match, medical, dental, and vision care – all available day one of employment
• Encouraging and collaborative team environment
• Dedication to safety through our Zero Harm policy
• Competitive Bonus plan that will take into account individual, group, and corporate performance.
• Competitive benefits package.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level