Maintenance Tech

Airxcel•Cassopolis, MI

5d•Onsite

About The Position

The Maintenance Technician supports maintenance operations in an aluminum extrusion manufacturing facility. The role performs preventive maintenance, troubleshooting, and repairs on extrusion and ancillary equipment to support safe, reliable operation, minimize unplanned downtime, and improve plant efficiency and equipment reliability. The technician works closely with production and engineering teams. The position includes scheduled maintenance and inspections; repairs to mechanical, electrical, hydraulic, and pneumatic systems; basic diagnostics of PLC-controlled equipment; and timely response to breakdowns. It also involves maintaining CMMS records, following safety and compliance procedures, and participating in continuous improvement, equipment upgrades, modifications, and installations. The work takes place in a manufacturing environment with exposure to loud noise, heavy machinery, heat, and varying temperatures. Overtime, weekend work, or emergency call-ins may be required as needed. Physical requirements include standing, walking, bending, kneeling, and climbing for extended periods; lifting up to 50 pounds; and working in confined spaces and at heights as required.

Requirements

High school diploma or equivalent required.
Three to five years of maintenance experience in a manufacturing environment; aluminum extrusion or heavy industrial manufacturing experience is preferred.
Strong mechanical aptitude and working knowledge of electrical, hydraulic, and pneumatic systems.
Ability to troubleshoot PLC-controlled systems.
Ability to read electrical schematics, mechanical drawings, and equipment manuals.
Familiarity with computerized maintenance management systems (CMMS).
Knowledge of preventive and predictive maintenance practices.
Strong troubleshooting and problem-solving skills.
Attention to detail and commitment to quality workmanship.
Ability to work independently and as part of a team.
Good communication skills and professional conduct.
Ability to manage time effectively and prioritize tasks.
Ability to stand, walk, bend, kneel, and climb for extended periods.
Ability to lift up to 50 pounds.
Ability to work in confined spaces and at heights as required.

Nice To Haves

Associate degree or technical certification in Industrial Maintenance, Electrical, Mechanical, or a related field.
Experience maintaining aluminum extrusion equipment.
PLC programming experience.
Electrical, mechanical, hydraulic, PLC, or automation-related certifications.
Forklift, lift platform, or welding certifications.

Responsibilities

Perform scheduled preventive maintenance on aluminum extrusion presses and supporting equipment.
Inspect machinery and plant systems for wear, damage, or potential failure points.
Maintain accurate records of maintenance activities in the CMMS system.
Help optimize machine performance to reduce downtime and extend equipment life.
Troubleshoot and repair mechanical, electrical, hydraulic, and pneumatic systems on extrusion equipment, including presses, cooling tables, pullers, stretchers, and saws.
Troubleshoot PLC-controlled equipment, identify faults, interpret alarms, and assist with corrective actions.
Perform basic PLC diagnostics, including input/output verification, fault-code analysis, and component replacement under established procedures.
Respond to equipment breakdowns and make timely, effective repairs to support production schedules.
Collaborate with production and engineering teams to diagnose recurring issues and implement corrective actions.
Perform maintenance in compliance with OSHA regulations, environmental requirements, and company safety policies.
Follow lockout/tagout (LOTO), PPE, and safe-work procedures; promptly report hazards, near misses, and incidents and participate in corrective actions.
Participate in continuous improvement initiatives, including lean manufacturing and 5S activities.
Identify opportunities to improve maintenance processes, equipment reliability, and workplace safety.
Support equipment upgrades, modifications, and installations as needed.