Maintenance Technician- Tool & Die

GENERA•Vonore, TN

8d•Onsite

About The Position

Genera is constructing a commercial scale facility in Vonore, Tennessee that will convert agricultural fibers into pulp for sale into the market and making molded fiber products such as disposable food containers and other paper products. Performs efficient and effective maintenance activities, in a way that maximizes safe production of quality products, minimizes cost and protects the environment. These tasks are to be performed on a day to day basis following site goals. Level will be determined by skill and ability. The Maintenance Mechanic – Tool & Die is responsible for maintaining, repairing, fabricating, troubleshooting, and improving tooling used in Genera's molded fiber manufacturing operations. This position ensures dies, molds, fixtures, cutting tools, trim tools, and associated equipment remain in optimal operating condition to support production efficiency, product quality, and equipment reliability. This role requires exceptional mechanical aptitude, precision machining skills, and the ability to work closely with Engineering, Operations, Quality, and Maintenance teams to continuously improve tooling performance.

Requirements

Strong mechanical aptitude.
Extensive knowledge of tool and die maintenance practices.
Ability to troubleshoot complex tooling issues.
Experience working with: Progressive dies Trim dies Molds Fixtures Precision assemblies
Ability to operate manual machine tools including: Engine lathes Vertical mills Surface grinders Drill presses Band saws
Experience with precision fitting and alignment.
Knowledge of bearings, bushings, guide pins, punches, inserts, springs, and wear components.
Ability to read and interpret: Blueprints Mechanical drawings GD&T Technical manuals
Basic computer skills.
Ability to prioritize work in a fast-paced manufacturing environment.
Excellent communication and teamwork skills.
Strong problem-solving abilities.
Commitment to safety and quality.
High school diploma or GED required.
Minimum 5 years of Tool & Die maintenance experience in a manufacturing environment.

Nice To Haves

Technical certificate in Tool & Die, Precision Machining, Industrial Maintenance, or related field preferred.
Strong welding and fabrication skills preferred.
Experience supporting automated manufacturing equipment preferred.
Experience with molded fiber, plastics, paper, packaging, or high-volume manufacturing is highly desirable.
Experience with CNC machining
Mold maintenance
Hydraulics
Pneumatics
Servo systems
Robotics
Laser alignment
Precision machining
Lean Manufacturing
Root Cause Analysis
Continuous Improvement methodologies

Responsibilities

Maintain, troubleshoot, repair, and rebuild production tooling, molds, dies, trim tools, fixtures, and precision components.
Perform preventative and predictive maintenance on tooling systems.
Diagnose tooling wear, damage, alignment issues, and performance concerns.
Fabricate replacement components using manual machine tools and precision measuring equipment.
Modify tooling to improve efficiency, product quality, equipment reliability, and manufacturability.
Install, align, and commission new tooling during production changeovers.
Assist with mold and die setup for production runs.
Perform polishing, fitting, grinding, welding, and finishing of tooling components.
Work from engineering drawings, blueprints, CAD prints, and technical specifications.
Measure and inspect tooling using precision measuring instruments including: Micrometers Dial indicators Height gauges Bore gauges Calipers Surface plates
Identify root causes of tooling failures and recommend corrective actions.
Maintain proper tooling inventory and spare parts.
Assist Engineering with tooling improvements and prototype development.
Support new equipment installation and startup activities.
Complete work orders and maintenance documentation using the company's CMMS system.
Maintain clean, organized, and safe work areas.
Participate in continuous improvement and Lean Manufacturing initiatives.
Support production during scheduled shutdowns and emergency repairs.
Work overtime and weekends as needed.
Reliable and Predictable Attendance.
Other duties as assigned.