Position Summary: This position is responsible for establishing a comprehensive maintenance system to maximize production availability, while controlling overall costs. A focus on total preventative maintenance and continuous improvement upgrades is essential. improving our competitiveness through reduction of downtime and efficiency of maintenance costs. This includes the development and implementation of technical improvements to the plant processes and maintenance function, including failure analysis, materials of construction, repair method and application of diagnostic/predictive maintenance and information management. This position would have 6-8 direct reports and would be reporting to the Maintenance manager. Primary Duties & Responsibilities: Complies with PCC Code of Conduct Requirements. Ensures a safe, productive and pleasant working environment for employees. Effectively lead the maintenance staff by coaching, developing, communicating, delegating, and holding staff accountable. Create a team oriented environment which motivates staff and keeps employees engaged in their jobs and the Company. Work with managers to ensure the policies and goals of the organization are met or exceeded. Manages the reliability engineering process to provide failure-based equipment maintenance plans (EMP’s), to analyze predictive and preventive maintenance inspection data and recommend corrective actions, and to analyze equipment reliability data to improve EMP’s. Implement predictive maintenance plans (PdM) to evaluate the condition of equipment by performing periodic or continuous (online) equipment condition monitoring . The ultimate goal of predictive maintenance is to perform maintenance at a scheduled point in time when the maintenance activity is most cost-effective and before the equipment loses performance within a threshold. Manages the maintenance engineering process to provide specifications and tolerances for EMP’s, standard work instructions, spare parts, and PM/PdM inspections, to optimize PM inspections to improve effectiveness, and to provide technical support to the maintenance execution groups. This function also leads repair technique improvements, standardizes spare parts, and provided technical support for equipment modifications to improve reliability. Manage the planning, scheduling, and planned maintenance activities of the work flow process utilizing a Computerized Maintenance Management System (CMMS). Responsibilities include; maintaining the asset hierarchy, managing equipment spare parts lists (BOM’s), managing and scheduling planned work activities, and the life of a work order. Manage daily activities of the maintenance group to ensure compliance to the plan while working in a safe and efficient manner. Plan for and coordinate the installation of new equipment and the removal or movement of current equipment; finds contractors as needed, reviews the contracts and monitors and approves contractors work Develop and monitor the maintenance repair and capital improvement budgets; initiates programs and procedures to reduce spending and enhance performance. Collaborate with the Production team and key employees to effectively plan for scheduled and unscheduled events to maximize time for rebuilds, repairs and preventative maintenance Consistently participate and follow the Company’s manufacturing operating system attend and contribute to daily and weekly meetings on a regular basis. Contribute to and support continuous improvement initiatives Prepares reports, analyzes data and makes recommendations for improving operations and solving maintenance related problems. Maintains all documentation as required. Comply with all Federal, State and Local regulations, as well as all Company policies and procedures.
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Job Type
Full-time
Career Level
Mid Level