Maintenance Reliability Engineer

Tetra Pak processing and packaging solutions for food and beverages • Denton, TX

1d • Onsite

About The Position

At Tetra Pak we commit to making food safe and available, everywhere; and we protect what's good – protecting food, protecting people, and protecting the planet. By doing so we touch millions of people's lives every day. And we need people like you to make it happen. We empower you to reach your potential with opportunities to make an impact to be proud of – for food, people and the planet. Job Summary Industrial Maintenance Reliability Engineer We are seeking a highly skilled and motivated Industrial Maintenance Reliability Engineer to join our dynamic team. As our Industrial Maintenance Reliability Engineer, you will play a critical role in ensuring the reliability, performance, and longevity of our industrial equipment and systems. This position requires a strong background in maintenance and reliability engineering, data analysis, and a proactive approach to preventing downtime and optimizing maintenance operational efficiency. This position is based in Denton, TX . You may be required to travel up to 5% of your time for training. What you will do As a Industrial Maintenance Reliability Engineer, you will be in charge of: Maintenance Planning : Develop and maintain a comprehensive maintenance schedule and plan for all industrial equipment and machinery. This includes routine inspections, preventive maintenance, and equipment overhauls. Coordinate with maintenance teams and contractors to allocate appropriate resources (personnel, materials, tools) for scheduled maintenance tasks. Ensure that resources are available as needed. Create and maintain maintenance plans, records, work orders, and spare parts inventory. Implement computerized maintenance management system (CMMS) to track and manage maintenance activities. Identify potential risks and safety hazards associated with maintenance tasks and develop mitigation plans to ensure a safe working environment. Communicate with external vendors, suppliers, and contractors to obtain quotes, source parts, and schedule outsourced maintenance services. Maintenance Reliability Development : Collaborate with cross-functional teams to develop and optimize maintenance strategies, including preventive maintenance plans, spare parts management, and lubrication schedules. Implement Reliability-Centered Maintenance (RCM) principles to determine the most cost-effective maintenance approach for each asset, considering safety, environmental, and production impact. Establish and manage Condition Monitoring Programs (CMP) to assess the health of equipment and predict potential issues. Utilize advanced predictive maintenance technologies and methodologies, such as vibration analysis, thermography, and ultrasound, to identify equipment issues before they lead to breakdowns. Perform detailed analysis of industrial equipment and systems to identify potential failure modes, causes, and consequences. Develop and implement strategies to improve equipment reliability. Continuous Improvement : Participate and drive continuous improvement initiatives, kaizens, recommend process enhancements, and work with teams to implement best practices. Investigate equipment failures and operational issues, conduct root cause analysis, and implement corrective actions to prevent recurrence. Conduct Failure Mode and Effects Analysis (FMEA) on critical systems and equipment to identify failure modes, prioritize risk, and develop strategies for mitigation. Use data analysis tools and techniques to extract meaningful insights from maintenance data, driving continuous improvement in asset reliability and performance. Integrate maintenance procedures and activities within the Production Process to support AM – Autonomous Maintenance, QM - Quality Maintenance and Reliability efforts. Provide training and support to maintenance personnel, ensuring that they are adequately skilled and equipped to carry out maintenance tasks efficiently and safely. Collaborate on the planning, execution, and closure of capital expenditure (Capex) projects, including new installations, upgrades, equipment replacements, and process improvements. Drive innovation and stay updated on emerging maintenance technologies and practices. We believe you have Bachelor's or higher degree in Automation, Electrical, Mechanical, Industrial Engineering, or a related field. Certified Maintenance and Reliability Professional (CMRP) will be considered a plus. A minimum of 5 years of experience in industrial maintenance, reliability engineering, or related roles. Food packaging or converting industries experience will be considered a plus.

Requirements

• Bachelor's or higher degree in Automation, Electrical, Mechanical, Industrial Engineering, or a related field.
• A minimum of 5 years of experience in industrial maintenance, reliability engineering, or related roles.
• Strong knowledge of reliability engineering principles, techniques, and methodologies.
• Experience with CMMS (Computerized Maintenance Management System) and Microsoft Office Suite.
• Proficiency in data analysis and the use of maintenance management software.
• Familiarity with predictive maintenance technologies and tools.
• Excellent problem-solving and root cause analysis skills.
• Strong communication and interpersonal skills for effective collaboration with cross-functional teams.
• Project management and organizational skills to manage multiple tasks effectively.

Nice To Haves

• Certified Maintenance and Reliability Professional (CMRP) will be considered a plus.
• Food packaging or converting industries experience will be considered a plus.
• SAP Plant Maintenance experience will be considered a plus.

Responsibilities

• Develop and maintain a comprehensive maintenance schedule and plan for all industrial equipment and machinery.
• Coordinate with maintenance teams and contractors to allocate appropriate resources (personnel, materials, tools) for scheduled maintenance tasks.
• Create and maintain maintenance plans, records, work orders, and spare parts inventory.
• Implement computerized maintenance management system (CMMS) to track and manage maintenance activities.
• Identify potential risks and safety hazards associated with maintenance tasks and develop mitigation plans to ensure a safe working environment.
• Communicate with external vendors, suppliers, and contractors to obtain quotes, source parts, and schedule outsourced maintenance services.
• Collaborate with cross-functional teams to develop and optimize maintenance strategies, including preventive maintenance plans, spare parts management, and lubrication schedules.
• Implement Reliability-Centered Maintenance (RCM) principles to determine the most cost-effective maintenance approach for each asset, considering safety, environmental, and production impact.
• Establish and manage Condition Monitoring Programs (CMP) to assess the health of equipment and predict potential issues.
• Utilize advanced predictive maintenance technologies and methodologies, such as vibration analysis, thermography, and ultrasound, to identify equipment issues before they lead to breakdowns.
• Perform detailed analysis of industrial equipment and systems to identify potential failure modes, causes, and consequences.
• Develop and implement strategies to improve equipment reliability.
• Participate and drive continuous improvement initiatives, kaizens, recommend process enhancements, and work with teams to implement best practices.
• Investigate equipment failures and operational issues, conduct root cause analysis, and implement corrective actions to prevent recurrence.
• Conduct Failure Mode and Effects Analysis (FMEA) on critical systems and equipment to identify failure modes, prioritize risk, and develop strategies for mitigation.
• Use data analysis tools and techniques to extract meaningful insights from maintenance data, driving continuous improvement in asset reliability and performance.
• Integrate maintenance procedures and activities within the Production Process to support AM – Autonomous Maintenance, QM - Quality Maintenance and Reliability efforts.
• Provide training and support to maintenance personnel, ensuring that they are adequately skilled and equipped to carry out maintenance tasks efficiently and safely.
• Collaborate on the planning, execution, and closure of capital expenditure (Capex) projects, including new installations, upgrades, equipment replacements, and process improvements.
• Drive innovation and stay updated on emerging maintenance technologies and practices.

Benefits

• A variety of exciting challenges with ample opportunities for development and training in a truly global landscape
• A culture that pioneers a spirit of innovation where our industry experts drive visible results
• An equal opportunity employment experience that values diversity and inclusion
• Market competitive compensation and benefits with flexible working arrangements

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Number of Employees: 5,001-10,000 employees