Maintenance Manager

Vesuvius North America

About The Position

Ensure the safe, reliable, and efficient operation of all plant equipment, buildings, and installations through proactive maintenance management, leadership of PLC and automation systems, team supervision, and continuous improvement.

Requirements

  • Bachelor’s degree in Mechanical, Electrical, Industrial, or Manufacturing Engineering, or a closely related field.
  • Strong knowledge of maintenance strategies, industrial automation, and PLC systems.
  • Experience with budgeting, CAPEX planning, and resource management.
  • Familiarity with safety regulations, OSHA, and Quality Management Systems.
  • Strong leadership, problem-solving, and project management skills.
  • Strong leadership and ability to develop and manage teams
  • Excellent problem-solving and decision-making skills
  • Effective time management and ability to prioritize under pressure
  • High adaptability in a dynamic, fast-paced environment

Nice To Haves

  • Master’s degree in Engineering, Industrial Management, or Reliability/Asset Management is a plus.
  • Certified Maintenance & Reliability Professional (CMRP)
  • PLC or Automation certifications relevant to the industry
  • Experience working in a union environment is preferred.

Responsibilities

  • Supervise and lead all maintenance personnel, including PLC Technician and subcontractors.
  • Recruit, train, and develop the maintenance team to ensure capability for projected workloads and projects.
  • Foster a problem-solving and continuous improvement culture, building strong and positive working relationships.
  • Ensure fulfillment of Union Agreement requirements.
  • Develops technical capabilities within the maintenance team and supports continuous improvement toward operational excellence and increased automation
  • Develop, implement, and execute preventive maintenance plans for equipment, buildings, and installations.
  • Oversee repairs, installations, and equipment rebuilds, including scheduling, cost evaluation, and resource allocation.
  • Drives automation initiatives through PLC programming, troubleshooting, and integration of control systems to improve process efficiency and data accuracy.
  • Lead and support PLC Technician to ensure optimal operation of control systems and automated equipment.
  • Lead CAPEX projects and initiatives related to automation, process improvements, and system upgrades.
  • Conduct regular inspections and handle maintenance emergencies.
  • Implement proactive maintenance strategies and monitor KPIs (MTBF, MTTF, PM execution, OEE).
  • Ensure strict adherence to OSHA and Vesuvius Group standards.
  • Standardize work methods via procedures, work instructions, and technical documentation (drawings, registers, specifications).
  • Manage maintenance SCARs and ensure regulatory compliance in all maintenance activities.
  • Implement and maintain 5S in all subordinate areas.
  • Manage maintenance budgets, expenses, and financial KPIs (cost reduction programs, adherence to budget).
  • Ensure availability of tools, equipment, and spare parts; manage procurement, inventory, and vendor negotiations.
  • Drive initiatives to improve productivity, reliability, and cost efficiency.
  • Document daily progress, maintain maintenance logs, and report performance metrics.
  • Identify opportunities for automation, reliability improvements, and process optimization.
  • Perform other duties as assigned.
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