Maintenance Engineer - Machining

Aalberts Integrated Piping Systems Americas•Pageland, SC

5d•Onsite

About The Position

The Plant Maintenance / Continuous Improvement Engineer is responsible for driving operational excellence through Lean manufacturing, Total Productive Maintenance (TPM), and structured problem-solving methodologies. This role ensures optimal equipment reliability, production efficiency, and continuous improvement across manufacturing operations.

Requirements

Minimum 3 years of experience applying Lean principles in manufacturing.
Strong analytical, problem-solving, and leadership skills.
Experience with Kaizen facilitation and measurable improvements.
Ability to influence and lead change in a manufacturing environment.

Nice To Haves

Experience with automation and machining processes preferred.
Associate's or Bachelor’s degree in Mechanical or Industrial Engineering.
10+ years' experience with automation integration and electrical maintenance
Experience working in machining a plus.

Responsibilities

Analyse manufacturing processes and equipment performance using Lean tools, root cause analysis, and data analytics to identify inefficiencies and improvement opportunities, focusing on Single-Minute exchange od Dies (SMED), AM/PM implementation...etc
Lead and facilitate continuous improvement initiatives (Kaizen events, value stream mapping, robots / machine integrations and daily management activities) to enhance safety, quality, delivery, cost, and innovation metrics including Mean Time To Repair (MTTR), Mean Time Between Failure (MTBF) and spare parts availability.
Develop and implement Total Productive Maintenance (TPM) programs to improve equipment reliability, uptime, and preventive maintenance effectiveness.
Leads Process Failure Mode and Effects Analysis (PFMEA) to drive machine uptime, focusing.
Troubleshoot mechanical, hydraulic, pneumatic, and CNC machining systems using diagnostic tools, technical documentation, and engineering methodologies.
Utilize software tools such as ERP systems, maintenance management systems (CMMS), and data analysis platforms to track performance metrics and maintenance activities.
Lead root cause investigations using methodologies such as 5 Whys, Fishbone diagrams, and corrective/preventive action systems (CAPA).
Identify, prioritize, and manage improvement projects, including automation, process optimization initiatives and robot applications development / integration, ensuring measurable results.
Evaluate and improve production workflows through time studies, process mapping, and waste elimination strategies.
Collaborate with cross-functional teams including engineering, production, quality, and maintenance to implement sustainable improvements.
Monitor key performance indicators (KPIs) and prepare reports to communicate progress and results to plant leadership.
Ensure compliance with safety regulations and promote a safe working environment through risk assessments and adherence to PPE requirements.
May supervise or lead cross-functional project teams and provide technical guidance to maintenance technicians and production staff.