Liquid Metals Engineer

Zap EnergyEverett, WA

About The Position

Zap Energy is seeking a Liquid Metals Engineer to support the Zap Micro Reactor (ZMR) program. In this role, you will be a part of an integrated product team to deliver a liquid metal-cooled fission reactor in support of Zap’s integrated nuclear mission. The ideal candidate has hands-on experience designing, testing, and operating high-temperature mechanical-fluid systems. This role requires identifying and solving ill-defined first-of-a-kind problems. Being a team player is foundational to success in this role.

Requirements

  • Bachelor’s degree in Mechanical Engineering, Nuclear Engineering, Chemical Engineering, Aerospace Engineering or related field from an ABET-accredited program is required.
  • At least 2 years of experience in design, procurement, assembly, safe operations, and analysis of first-of-a-kind testing equipment.
  • Demonstrated use of LabVIEW or other software for data acquisition, instrumentation, controls, and automation of custom equipment.
  • Ability to interpret P&IDs and fabrication drawings.
  • Rudimentary understanding of fabrication and welding techniques.
  • Proficiency with CAD software, such as SolidWorks.
  • Excellent technical writing skills and the ability to clearly present complex information to both internal and external stakeholders, including regulators.
  • Strong commitment to safety, quality, and ethical standards in engineering, including the ability to infuse this commitment throughout the organization.
  • Strong analytical and problem-solving skills with attention to detail.
  • Self-starter and can-do attitude.
  • Familiarity and competence with basic program management processes and tools.
  • Outside the box thinking, grounded in practical engineering solutions.
  • Effective communication skills, both verbal and written.
  • The ability to collaborate in a multidisciplinary team environment.
  • Adaptability, resilience, and commitment to continuous learning.

Nice To Haves

  • Hands-on experience fabricating with metal in a professional or personal setting is preferred.
  • Experience with liquid metals, molten salts, steam, or other high temperature fluids is desirable.
  • Proficiency with ANSYS or COMSOL preferred.
  • Knowledge of modern software engineering practices and programming languages, such as Python.
  • A Professional Engineer (PE) license is a bonus.

Responsibilities

  • Plan, organize and lead a product team and/or liquid metal component development efforts within an NQA-1 program that includes: Own or support the full development lifecycle (design, build, test, troubleshoot, operate) of a liquid metal system or component, including vessels, pumps, heat exchangers, and piping.
  • Recommend and defend practical design solutions that consider manufacturing, quality, and licensing constraints.
  • Consider and right-size use of industry codes and standards, such as ASME BPVC.
  • If applicable, build out product team. Act as line manager for your team. Own your team’s technical performance, delivery of scope, and their professional development.
  • Identify the design space of a component, including requirements, constraints, and interfaces.
  • Perform engineering (mechanical-fluid) analysis of the component.
  • Run unknowns to ground via individual research.
  • Act as technical contact throughout the procurement process.
  • Receive, inspect, commission, and operate equipment.
  • Write high quality documentation with rigor commensurate with the stage of the project and required quality level.
  • Plan and assign work packages to meet schedule milestones.
  • Work with design, testing, and integration teams to ensure the design basis and safety basis are in-sync.
  • Identify and evaluate engineering trade-offs for design basis and safety-basis, especially when in conflict.
  • Identify key testing activities to simplify or gain confidence in the design.
  • Actively identify areas for engineering and process improvement, including implementation of solutions.
  • Act as a technical representative for supplier collaborations.
  • Perform work within a graded quality assurance program.
  • Identify and implement right-sized solutions to increase efficiency in execution, especially for cross-organizational functions related to quality assurance.
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