Lead Test Technician

Mercury SystemsPhoenix, AZ
Onsite

About The Position

The Intermediate Test Technician performs moderately complex electrical, mechanical, and functional testing on Mercury’s aerospace-grade and defense-grade electronic assemblies. This role supports production by executing detailed test procedures, performing troubleshooting on failures, and ensuring compliance with Mercury’s quality, safety, and security standards.

Requirements

  • High school diploma or equivalent required; Associate of Applied Science (AAS) in fields such as Electronics Technology, Automated Industrial Technology (AIT), or related engineering technology fields.
  • Typically 7+ years of experience in electronics, RF, mechanical, or system-level testing.
  • Ability to read and interpret technical documents such as schematics, wiring diagrams, work instructions, and test procedures.
  • Working knowledge of test equipment such as multimeters, oscilloscopes, spectrum analyzers, power supplies, function generators, or automated test systems.
  • Good understanding of ESD controls and electronics handling.
  • Strong documentation accuracy and attention to detail.
  • Ability to work independently with limited supervision.
  • Must be eligible to work with ITAR-controlled products.
  • This position requires you to have an active government security clearance.
  • Security clearances may only be granted to U.S. citizens.

Nice To Haves

  • Experience in aerospace, defense, or rugged electronics manufacturing.
  • Familiarity with ERP/MES systems (e.g., Oracle, FactoryLogix, or Mercury equivalents).
  • Understanding of root cause analysis tools and data capture.
  • Experience with environmental, thermal, or vibration test chambers (if applicable).
  • Background supporting NPI or engineering test builds.

Responsibilities

  • Perform functional, environmental, RF, digital/analog, or system-level tests (depending on product line) using manual and automated test equipment.
  • Set up test stations, fixtures, instrumentation, and software according to established procedures.
  • Read and interpret test documentation, schematics, wiring diagrams, traveler packets, and engineering instructions.
  • Collect, verify, and accurately record test data in MES/ERP systems, ensuring traceability and compliance with AS9100 and internal standards.
  • Perform basic to intermediate troubleshooting to isolate failure modes (cables, components, assemblies, configuration), Component level trouble shooting.
  • Execute re-tests, validation checks, and limited rework as permitted under Mercury procedures. Trouble shooting/repair of the test stations as needed.
  • Escalate complex failures or recurring issues to Senior Technicians, Test Engineering, or Quality.
  • Support product acceptance requirements, configuration verification, and release-to-production tasks.
  • Follow ESD, safety, quality, and security controls, including ITAR handling requirements.
  • Assist in reviewing and improving test procedures, workflows, and documentation.
  • Provide informal guidance or hands-on assistance to Associate-level technicians as needed.
  • Participate in 5S, Lean, and continuous improvement activities within the test area.
  • Maintain test equipment functionality and report calibration or maintenance issues.

Benefits

  • comprehensive skills training
  • tuition reimbursement
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