Lead Substation Engineer - Physical

WESTWOOD PROFESSIONAL SERVICES INCMiddleton, WI
Onsite

About The Position

Westwood Professional Services, Inc. is seeking a Lead Physical Engineer to join their Renewables Substation team. This role will primarily lead the substation Physical engineering and design efforts for large-scale, transmission-interconnected renewable energy projects. The Lead Physical Engineer will also provide leadership and mentorship to a Physical design team of three to five engineers and/or designers. This individual will collaborate with other engineers, designers, and drafters to develop project deliverables that meet stakeholder requirements and comply with applicable codes and standards. As part of the multi-discipline Substation Team, the Lead Physical Engineer will work with the Substation Project Engineer and other discipline leads to ensure design documents are coordinated and consistent between the P&C and Civil/Structural teams.

Requirements

  • Bachelor's degree in electrical engineering from a recognized accredited program
  • Minimum of 7-9 years of work experience in substation design and engineering
  • Strong understanding of electrical systems and substation layouts, grounding, lightning protection, illumination and clearances
  • PE License
  • Strong written and verbal communications skills
  • Excellent problem-solving skills and attention to detail
  • Familiarity with industry standards and codes (ANSI, IEEE, NEC, NESC, NERC, etc.)
  • General knowledge of the industry and technology trends specific to substations
  • Proficiency in assessing mechanical forces and thermal effects of high fault currents on rigid bus.
  • Familiarity with Substation major equipment and the specifications thereof: HV and MV Circuit Breakers, Power Transformers, Instrument Transformers, Disconnect Switches, Bus Work, Surge Arresters, Steel, Foundations, Capacitor Banks, Reactors.

Nice To Haves

  • Previous experience in a consultancy environment
  • Previous experience with large scale renewable energy projects
  • General knowledge of substation construction practices
  • Familiarity with 3D design packages and software
  • Proficiency in engineering software (e.g., AutoCAD, MicroStation, CDEGS, WinIGS, AGI)
  • Previous project and/or discipline team leadership
  • Previous experience as a direct supervisor

Responsibilities

  • Lead the design and engineering of 35kV to 500kV physical substation layouts, ensuring optimal equipment placement, grounding, and structural integrity.
  • Develop General Arrangements, Plan Views and Elevation Views, Grounding Plans, and Cable Trough/Conduit Plans.
  • Create Specifications for Major Primary Equipment (transformers, breakers, switches, etc.).
  • Prepare Documentation for Design Calculations, Bill of Materials, and Construction Documentation (Sequence and RFP).
  • Conduct and document studies for Grounding, Lightning, Illumination, Bus Fault Stress Analysis, and Insulation Coordination.
  • Lead a Physical team of three to five engineers and/or designers by providing mentorship, support, performance planning, monthly one-on-one meetings, and expense and timesheet review and approval.
  • Assist with technical support in Procurement, Vendor Drawing Review, and Construction.
  • Work seamlessly with a Physical Designer to develop projects.
  • Coordinate efforts with other external and internal project team members, identifying when coordination is needed with disciplines such as transmission line engineers, distribution line engineers, and telecom engineers.
  • Follow department processes and procedures.
  • Maintain a strong customer focus attitude.
  • Provide clear and honest feedback to project team, external stakeholders, and clients.
  • Help develop approaches to accommodate unique client requests.
  • Advise Management on how to maximize ROI for the team.
  • Oversee multiple projects simultaneously, managing timelines and resources to ensure successful project delivery.
  • Prepare and review engineering calculations, detailed drawings, specifications, and reports to ensure accuracy and compliance with industry standards.
  • Ensure all designs meet relevant codes, standards, and regulations, including NESC, IEEE, and local utility requirements.
  • Implement quality control processes to review designs and deliverables, ensuring high standards of engineering excellence, including cross-discipline checks with other substation/service leads.
  • Mentor and provide guidance to junior engineers and technical staff, fostering a culture of learning and professional growth.
  • Participate in project meetings, presenting design concepts and updates to clients and stakeholders, and addressing any concerns or feedback.
  • Stay current with industry trends, technologies, and best practices, and contribute to the development of innovative engineering solutions.

Benefits

  • Flexible working conditions, including the ability to work from home as needed
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