Lead Quality Engineer

AdientLakewood, MI
17hOnsite

About The Position

Lead Quality Engineer – Adient Lakewood Plant Key Responsibilities Quality Leadership & Performance Management Weld Cut & Etch Knowledge and Experience (Leading a team of technicians is even better) Able to Support Leading Floor Quality Technicians at times Lead and drive continuous improvement initiatives to enhance product quality , process capability , and operational efficiency . Serve as the senior technical authority for resolving complex customer and supplier concerns using structured methodologies (8D, Kepner‑Tregoe, etc.). Ensure full compliance with IATF 16949 and customer-specific requirements across all quality deliverables . Lead cross‑functional quality reviews and drive rapid containment , corrective action , and preventive action activities . APQP, Launch Support & Program Leadership Lead the preparation , review , and submission of complete PPAP packages , ensuring accuracy and on ‑time approval . Drive supplier APQP readiness , ensuring suppliers meet all quality , documentation , and launch requirements . Serve as a key quality leader for new program launches , ensuring process validation , readiness , and deliverable completion . Coordinate and lead customer-facing reviews on APQP timing, engineering changes , and open issues . Gage , Process Control & Statistical Expertise Oversee , validate , and approve gage studies ( Gage R&R, Bias , Linearity , Stability ) prior to production use or after engineering changes . Lead the development , maintenance , and auditing of Control Plans , Inspection Plans , and Containment Plans . Support PFMEA development and ensure alignment between PFMEA, Control Plan, and shop‑ floor documentation . Utilize advanced statistical tools and coach the team on SPC methodologies , data- driven decision making , and proper statistical application . Customer & Supplier Interface Act as the primary point of contact for assigned customers , managing all quality-related communication and escalations . Build and maintain strong customer relationships through proactive updates , rapid responsiveness , and professional communication . Coordinate sorting , rework , or on -site containment activities when . Travel to customer sites (10–25%) to support issue resolution and represent the plant quality organization . Team Leadership & Development Provide day‑to-day leadership to Quality Technicians , Cut & Etch Operators , and junior Quality Engineers . Assign tasks , review work quality , and implement corrective action when needed . Mentor and train team members on problem‑solving , quality systems , customer portals , and plant processes . Support the Quality Manager with strategic planning and departmental improvement initiatives . Systems , Documentation & Technical Support Lead the creation , maintenance , and auditing of quality documentation including ODS, Control Plans , and compliance requirements . Use customer systems such as Stellantis PRISM, GM PRR, Ford WERS, Honda NARS , and others as . Approve post‑SOP supplier PPAPs and verify supplier compliance . Support process validation and capability studies for critical and significant characteristics . Additional Responsibilities Collaborate with HSE and Manufacturing Engineering to ensure safe , efficient work practices . Complete all training mandated by Adient and OEM customers . Perform additional duties as assigned by the Quality Manager. Exercise independent judgment in situations not fully defined by established procedures . Qualifications & Experience Education Bachelor’s degree in Engineering ( or equivalent technical experience ). Experience 5+ years of experience with an engineering degree OR 9+ years of experience without a degree but with relevant certifications /training. Minimum 5 years of Quality Engineer experience in high‑volume manufacturing . Automotive manufacturing experience , with Tier 1/2/3 experience strongly preferred . Demonstrated success leading root -cause analysis , problem-solving , and continuous improvement initiatives . Strong record of reliability , teamwork , and professional communication . Weld Cut & Etch Knowledge and Experience (Leading a team of technicians is even better) Able to Support Leading Floor Quality Technicians at times Technical Skills Formal training in core quality disciplines, including : ISO 9001 / IATF 16949 PPAP, FMEA, Control Plans SPC, MSA, DOE Continuous Improvement & Total Quality Management Ability to read and interpret engineering drawings and GD&T . Proficient in Microsoft Office (Word, Excel, PowerPoint) and quality software tools . Experience with GMAW and Laser Welding strongly preferred . Assembly experience preferred , especially in automotive or high‑volume operations . Certifications ( Preferred ) APQP certification – strongly preferred CQE ( Certified Quality Engineer ) – strongly preferred IATF 16949 certification – preferred Competencies Strong leadership , coaching, and team development abilities . Excellent analytical and root ‑cause problem‑solving skills . High customer focus and professional communication skills . Strong time management with the ability to prioritize multiple tasks . Success working cross-functionally in collaborative , fast -paced environments . PRIMARY LOCATION Lakewood

Requirements

  • Bachelor’s degree in Engineering ( or equivalent technical experience )
  • 5+ years of experience with an engineering degree OR 9+ years of experience without a degree but with relevant certifications /training
  • Minimum 5 years of Quality Engineer experience in high‑volume manufacturing
  • Automotive manufacturing experience , with Tier 1/2/3 experience strongly preferred
  • Demonstrated success leading root -cause analysis , problem-solving , and continuous improvement initiatives
  • Strong record of reliability , teamwork , and professional communication
  • Weld Cut & Etch Knowledge and Experience (Leading a team of technicians is even better) Able to Support Leading Floor Quality Technicians at times
  • Formal training in core quality disciplines, including : ISO 9001 / IATF 16949 PPAP, FMEA, Control Plans SPC, MSA, DOE Continuous Improvement & Total Quality Management
  • Ability to read and interpret engineering drawings and GD&T
  • Proficient in Microsoft Office (Word, Excel, PowerPoint) and quality software tools
  • Experience with GMAW and Laser Welding strongly preferred
  • Assembly experience preferred , especially in automotive or high‑volume operations
  • Strong leadership , coaching, and team development abilities
  • Excellent analytical and root ‑cause problem‑solving skills
  • High customer focus and professional communication skills
  • Strong time management with the ability to prioritize multiple tasks
  • Success working cross-functionally in collaborative , fast -paced environments

Nice To Haves

  • APQP certification – strongly preferred
  • CQE ( Certified Quality Engineer ) – strongly preferred
  • IATF 16949 certification – preferred

Responsibilities

  • Lead and drive continuous improvement initiatives to enhance product quality , process capability , and operational efficiency
  • Serve as the senior technical authority for resolving complex customer and supplier concerns using structured methodologies (8D, Kepner‑Tregoe, etc.)
  • Ensure full compliance with IATF 16949 and customer-specific requirements across all quality deliverables
  • Lead cross‑functional quality reviews and drive rapid containment , corrective action , and preventive action activities
  • Lead the preparation , review , and submission of complete PPAP packages , ensuring accuracy and on ‑time approval
  • Drive supplier APQP readiness , ensuring suppliers meet all quality , documentation , and launch requirements
  • Serve as a key quality leader for new program launches , ensuring process validation , readiness , and deliverable completion
  • Coordinate and lead customer-facing reviews on APQP timing, engineering changes , and open issues
  • Oversee , validate , and approve gage studies ( Gage R&R, Bias , Linearity , Stability ) prior to production use or after engineering changes
  • Lead the development , maintenance , and auditing of Control Plans , Inspection Plans , and Containment Plans
  • Support PFMEA development and ensure alignment between PFMEA, Control Plan, and shop‑ floor documentation
  • Utilize advanced statistical tools and coach the team on SPC methodologies , data- driven decision making , and proper statistical application
  • Act as the primary point of contact for assigned customers , managing all quality-related communication and escalations
  • Build and maintain strong customer relationships through proactive updates , rapid responsiveness , and professional communication
  • Coordinate sorting , rework , or on -site containment activities when
  • Travel to customer sites (10–25%) to support issue resolution and represent the plant quality organization
  • Provide day‑to-day leadership to Quality Technicians , Cut & Etch Operators , and junior Quality Engineers
  • Assign tasks , review work quality , and implement corrective action when needed
  • Mentor and train team members on problem‑solving , quality systems , customer portals , and plant processes
  • Support the Quality Manager with strategic planning and departmental improvement initiatives
  • Lead the creation , maintenance , and auditing of quality documentation including ODS, Control Plans , and compliance requirements
  • Use customer systems such as Stellantis PRISM, GM PRR, Ford WERS, Honda NARS , and others as
  • Approve post‑SOP supplier PPAPs and verify supplier compliance
  • Support process validation and capability studies for critical and significant characteristics
  • Collaborate with HSE and Manufacturing Engineering to ensure safe , efficient work practices
  • Complete all training mandated by Adient and OEM customers
  • Perform additional duties as assigned by the Quality Manager
  • Exercise independent judgment in situations not fully defined by established procedures
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