Lead Composites Manufacturing Process Engineer

STENA•Baltimore, MD

4d•$120,000 - $152,000

About The Position

Manufacturing / Process Engineers serve as the critical link between design engineering and production operations. As a Senior Manufacturing / Process Engineer, you will focus on developing new composite structures and enhancing existing structures manufactured in the composite bonding area. This role requires ownership of assigned manufacturing processes and components, with responsibilities spanning from technical development to communication with both executive leadership and certified operators on the production floor.

Requirements

Bachelor’s degree in mechanical engineering or a related engineering discipline with a minimum of 10 years of experience in manufacturing or a related engineering field in the design, construction, and manufacturing of composite structures.
Proficiency in CATIA 3D modeling software
This position involves access to export-controlled technology which requires U.S. Person status or government authorization. A ‘U.S. Person,’ as defined by 22 C.F.R. §120.62, includes U.S. citizens, U.S. nationals, individuals lawfully admitted for permanent residence (green card holders), and individuals granted asylum or refugee status in the United States. To be considered for this position, you must either be a U.S. Person or fall within a legally recognized export control exception or authorization. If hired, you will be required to provide valid proof of such status.

Nice To Haves

Proficiency in Microsoft Office (Excel, Word, etc.)
Communicating in cross-functional teams

Responsibilities

Ensure compliance with engineering specifications, processes, and procedures that support the manufacturing of carbon fiber reinforced composite structures, including: Process Specifications, Material Specifications, Tooling Design, Manufacturing, and Geometry Buy-Off via modeling software
Support the development of detailed cost models and cost-reduction initiatives.
Assist in capital purchases by preparing comprehensive Statements of Work.
Review, interpret, and approve engineering drawings and specifications.
Develop and maintain bonding work instructions, repair plans, and vendor fabrication instructions.
Design and implement new and revised bonding and inspection tooling.
Develop and implement effective repair plans to restore product compliance.
Support the introduction of new products into manufacturing, including: Evaluating manufacturability of design concepts, Providing cost estimates and ROI for automation opportunities, Developing tooling concepts and production methodologies for automation cells, Participating in business reviews and providing technical manufacturing insight, Assisting with material, tooling, and process selection for Engineering Development Programs
Provide production troubleshooting support and daily direction to both hourly and salary manufacturing personnel.
Lead process improvement, driving labor hour and cycle reduction initiatives and enhanced productivity.
Lead activities related to factory layout and capacity planning.
Support FAA, NADCAP, AS9100, and Customer audit activity
Collaborate with suppliers to troubleshoot issues related to quality and delivery
Production, Facilities, and Manufacturing Planning