Lead Automation, Sensing and Control Engineer

GE Vernova•Schenectady, NY

5d•$98,400 - $164,000•Onsite

About The Position

GE Vernova's Schenectady Cores & Castings (SCC) facility is a critical node in the Gas Power supply chain — producing precision components that power turbines deployed around the world. We are looking for a Lead Automation & Controls Engineer to serve as the technical authority for factory automation, robotics, and industrial controls across this dynamic manufacturing environment. In this role, you will own the full lifecycle of automation systems — from concept and design through programming, commissioning, and continuous improvement. You will be the go-to expert for PLCs, SCADA, HMIs, robotics integration, and IT/OT convergence, while also serving as the primary interface with OEMs, cross-functional teams, and operations leadership. This is a highly visible, hands-on engineering leadership role with direct impact on safety, quality, throughput, and the digital evolution of the SCC facility. Relocation assistance is available for candidates relocating to the Schenectady, NY area.

Requirements

Bachelor’s Degree from an accredited university or college in: Electrical Engineering, Electronics Engineering, Manufacturing Engineering or a related field
A minimum of 8 years of proven, hands-on work experience in a technical or engineering support in an electrical or control role may substitute for the degree requirement.
Must have a minimum of 6 years of industrial experience in designing & deploying factory automation and robotics
Proficient in control networks including : Ethernet/IP, DeviceNet, OPC-UA, Modbus, ProfiNet, Profibus
Expertise with PLC and sensor/actuator integration, HMIs, SCADA, FMS – Alllen-Bradley experience required

Nice To Haves

Proficient in programming languages such as C++, Python.
Functional knowledge of robotics setup, application, manipulation and maintenance.
Experience using CAD software like NX and SolidWorks.
Experience with machine learning and AI applications in robotics.
OEM relevant certifications in robotics and automation (e.g., FANUC, ABB, Rockwell)
Strong interpersonal and leadership skills with a proven ability to work effectively in team environments.
Ability to coordinate and manage several projects simultaneously.
Highly organized, detail-oriented, and committed to continuous improvement.
Experience integrating vision systems, sensors (LiDAR, IMU, barcode) and I/O devices into PLC/automation architectures.
Functional knowledge Electrical panel layouts.
Ability to understand, interpret, and create written technical information (i.e. Engineering drawings, electro-mechanical schematics, ladder logic, machine manuals, and standard operating procedures).
Effective problem solving and analytical skills with a focus on applied automation and robotic programming, control, and hardware issues.

Responsibilities

Design, develop, prototype, and deploy innovative factory automation and robotic systems that improve safety, quality, and production throughput
Integrate hardware, software, and sensors (LiDAR, vision systems, IMUs, barcode scanning) into automation platforms aligned with the facility roadmap
Program industrial robots for motion control, path planning, and autonomous navigation; integrate all forms of industrial automation devices into PLC logic
Conduct system simulations and performance testing to validate automation solutions under real-world manufacturing conditions
Serve as the site's technical expert for industrial controls systems — covering machine tools, robotics, FMS, SCADA, HMIs, and IT/OT infrastructure
Troubleshoot and resolve complex automation and robotic system issues across hardware, software, and controls layers
Act as the lead point of contact with controls equipment OEMs and parts vendors
Analyze IT/machinery control failures to identify root causes, recommend corrective actions, and drive resolution with maintenance and external suppliers
Perform routine systems maintenance including server patching, equipment integration into FMS, HMI creation, system tag management, Historian access administration, and firewall rule maintenance
Integrate automation and AI-driven capabilities into manufacturing systems as opportunities arise
Document and maintain technical specifications, process maps, electro-mechanical drawings, test plans, and maintenance procedures
Partner with EHS, Manufacturing Engineering, Quality, Process Engineering, Materials, Industrialization, and Operations to define project requirements and ensure seamless system integration
Lead and contribute to Kaizen, Lean, Built-in-Quality, Management of Change, and Safety Risk Assessment initiatives; ensure LOTO compliance on all designed equipment
Maintain consistent presence on the production floor — conducting Gemba walks at shift start and daily check-ins with operators, maintenance technicians, and operations leaders
Manage multiple concurrent projects to schedule and budget; provide timely status communication to key stakeholders

Benefits

Relocation assistance is available
medical, dental, vision, and prescription drug coverage
access to Health Coach from GE Vernova, a 24/7 nurse-based resource
access to the Employee Assistance Program, providing 24/7 confidential assessment, counseling and referral services
GE Vernova Retirement Savings Plan, a tax-advantaged 401(k) savings opportunity with company matching contributions and company retirement contributions
access to Fidelity resources and financial planning consultants
tuition assistance
adoption assistance
paid parental leave
disability benefits
life insurance
12 paid holidays
permissive time off