Lead Apc Engineer

Yokogawa • Sugar Land, TX

2d • Hybrid

About The Position

Yokogawa Corporation of America is seeking a highly skilled Lead APC Engineer to develop, implement, and optimize Advanced Process Control (APC) solutions for our industrial automation clients. As a key technical leader, you will be responsible for delivering high-quality APC applications using Yokogawa’s suite of advanced process control tools, including PACE, and OpreX Control & Safety Systems. You will work closely with customers to enhance process efficiency, reduce variability, and drive digital transformation initiatives.

Requirements

• Bachelor's or Master's degree in Chemical Engineering, Process Control, Electrical Engineering, or a related field.
• 7+ years of experience in Advanced Process Control (APC), preferably in the refining, petrochemical, or energy industries.
• Strong knowledge of Yokogawa APC solutions or experience with other APC tools such as Aspen DMC+, Honeywell Profit Suite, or Schneider Electric APC.
• Strong understanding of model predictive control (MPC), real-time optimization (RTO), and multivariable control (MVC).
• Hands-on experience with DCS systems (Yokogawa CENTUM VP preferred) and industrial communication protocols
• Knowledge of establishing connectivity to OPC servers.
• Knowledge of process simulation tools (Aspen HYSYS, gPROMS, or similar).
• Proficiency in data analysis, scripting (Python, MATLAB, or SQL), and machine learning concepts is a plus.
• Excellent problem-solving, analytical, and troubleshooting skills.
• Strong leadership and project management abilities.
• Effective communication and customer-facing skills.

Nice To Haves

• Experience working with AI-driven process optimization and digital twin technologies.
• Certifications in process control, industrial automation, or Yokogawa APC solutions.
• Knowledge of industrial cybersecurity practices in control systems.

Responsibilities

• Develop and deploy model predictive control (MPC) solutions using Yokogawa's PACE and other APC technologies.
• Conduct dynamic process modeling, simulation, and optimization to improve production efficiency and reduce energy consumption.
• Implement multivariable control strategies to stabilize operations and optimize key performance indicators (KPIs).
• Analyze plant data to identify areas for improvement and implement real-time optimization (RTO) solutions.
• Provide performance monitoring, tuning, and troubleshooting support for APC applications.
• Work closely with DCS and SIS engineers to ensure seamless integration of APC with Yokogawa’s CENTUM VP and ProSafe-RS systems.
• Lead APC projects for clients in oil & gas, petrochemical, refining, and chemical industries.
• Coordinate with process engineers, IT teams, and operations staff to ensure successful deployment of APC solutions.
• Deliver training and mentorship to customer teams and junior engineers on APC methodologies and best practices.
• Stay up to date on industry trends, AI-driven process control, and digital transformation technologies.
• Develop new algorithms, scripts, and workflows to enhance Yokogawa’s APC offerings.
• Contribute to R&D efforts by validating and refining new APC functionalities for Yokogawa products.

Benefits

• Competitive salary and performance-based incentives.
• Comprehensive health, dental, vision, and retirement benefits.
• Professional development opportunities, including Yokogawa training and certifications.
• Exposure to cutting-edge industrial automation and digital transformation projects.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior