Laser Welding Technician III
About The Position
At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight! This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities. We are looking for someone to help stand up our new valve assembly and testing operations in our Thrusters Factory in Huntsville, AL. You will directly support every part of Blue Origin's New Glenn and Lunar architecture. This position requires strong attention to detail, as you will be helping to build laser welder processes for this group.
Requirements
- 4+ years of professional welding experience with demonstrated proficiency in automated or robotic welding systems
- Proven experience programming and operating laser welding systems
- Strong background in manual welding methods (TIG/GTAW) as foundation for automated process development
- Current welding certifications (AWS D17.1 or equivalent aerospace welding standard preferred)
- Strong ability to interpret engineering drawings, weld symbols, and welding procedure specifications (WPS/PQR)
- Demonstrated ability to work independently with minimal oversight and solve complex welding process challenges
Nice To Haves
- Direct experience with laser welding systems and process development
- Experience welding rocket engine components, pressure vessels, or propulsion system hardware
- Proficiency welding Inconel 625, 718, stainless steel 300-series, stainless steel 400-series and titanium alloys with laser processes
- Experience with robotic programming (ABB, KUKA, Fanuc, or similar platforms)
- AWS Certified Welder, Certified Welding Inspector (CWI), or Certified Robotic Arc Welding credentials
- Experience developing welding procedures (WPS/PQR) and fixturing for new products
- Demonstrated ability to mentor and train other welders in automated welding operations
- Experience with weld-related root cause analysis, statistical process control, and corrective action implementation
- Strong technical and software skills (CAD, CNC/robotic programming, Excel, Word, PowerPoint, Outlook)
- Experience with LOX/GOX compatible welding and cleanliness requirements
Responsibilities
- Program, setup, and autonomously operate laser vacuum welding systems for precision joining of aerospace thruster components including combustion chambers, nozzles, and pressure vessels
- Develop and optimize laser welding parameters (power, speed, focal position, pulse characteristics, beam manipulation) for various material combinations and joint configurations
- Create and modify robotic welding programs including path planning, motion control, and process synchronization
- Design and implement welding fixtures and part positioning systems to support automated laser welding operations
- Weld exotic materials including Inconel alloys, stainless steels, titanium, and nickel-based superalloys to exacting specifications
- Execute manual precision welding operations using TIG (GTAW), orbital TIG, and other appropriate methods when required
- Troubleshoot welding defects and implement corrective actions through process parameter adjustment or fixturing modifications
- Develop technical plans for new welding processes, automation strategies, and fixturing for team review
- Identify, develop, and deploy new welding methods and automation approaches to improve quality, reduce cost, and optimize build schedule
- Develop and refine welding work instructions and process specifications including welding procedures (WPS), robotic programs, and post-weld treatment
- Provide independent technical contributions and mentorship for skill development of Level I and II welders
- Identify non-conformances and escapes, support and deploy corrective actions
- Collaborate with engineering, quality, and program teams on weld-related technical challenges and automation opportunities
Benefits
- Medical, dental, vision, basic and supplemental life insurance
- Paid parental leave
- Short and long-term disability
- 401(k) with a company match of up to 5%
- Education Support Program
- Stock Options for all regular employees (working at least 20 hours/week)
- Up to four (4) weeks per year based on weekly scheduled hours
- Up to 14 company-paid holidays
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What This Job Offers
Job Type
Full-time
Career Level
Senior
Education Level
No Education Listed
