About The Position

As part of our Maintenance, Repair & Overhaul (MRO) organization, this internship provides hands-on experience supporting aircraft repair engineering, sustainment strategy, and airworthiness-driven process development, working directly with operational aircraft, field-returned hardware, and cross-functional teams to help build the repair foundation for next-generation electric flight.

Requirements

  • Currently enrolled in a bachelor's or master's degree program in Aerospace Engineering or Mechanical Engineering from an accredited institution
  • Strong interest in aircraft systems, sustainment engineering, and hands-on hardware work
  • Demonstrated academic or project experience in structural, mechanical, or electrical systems
  • Ability to read and interpret engineering drawings and technical documentation
  • Strong written and verbal communication skills, including technical documentation capability
  • Ability to work independently and manage multiple tasks in a fast-paced environment
  • Must be a U.S. citizen or permanent resident
  • Able to work onsite in Palo Alto, CA

Nice To Haves

  • Hands-on experience in aircraft, electric vehicles, robotics, or motorsports teams (AIAA Design/Build/Fly, Formula SAE, etc.)
  • Exposure to composites, high-voltage systems, or failure analysis
  • Familiarity with aviation regulatory concepts (FAA Part 43, Part 145, airworthiness standards)
  • Experience working with PLM (Product Lifecycle Management) and MRP (Material Requirements Planning) systems
  • Experience using CAD tools (3DX preferred)
  • Shop, fabrication, or mechanical assembly experience
  • Interest in long-term career growth in aerospace sustainment or repair engineering

Responsibilities

  • Support development of aircraft repair procedures for structural, mechanical, electrical, and battery systems
  • Assist in authoring service procedures and repair documentation aligned with ATA iSpec 2200 structure
  • Participate in teardown, inspection, and evaluation of returned components and assemblies
  • Support root cause investigations and failure analysis efforts
  • Evaluate repairability of composite and electromechanical components
  • Assist in creating work instructions, inspection criteria, and engineering change documentation
  • Support battery and BMS handling evaluations and process development
  • Collaborate with Engineering, Quality, Supply Chain, and Flight Operations teams
  • Contribute to development of scalable MRO processes aligned with future FAA Part 145 pathway
  • Document repair data, test results, and continuous improvement initiatives
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